CHEM-TEXTS
Page 3
Synthetic Plant Dismantled
The Synthetic Rubber plant is nearing the final stages of dismantlement. In the reactor area above many of the tanks and salvageable equipment have been removed.
The Federal Equipment Co., of Cleveland, Ohio, who purchased the plant for resale, has been shipping the tanks and useable equipment to all parts of the country and overseas.
The Hortonspheres, which were navigational landmarks for airplane pilots, have been carefully cut, piece by piece, prior to shipment to Canada for re-erection.
Thomas Ennis of the Plant Engineering department is in charge of the operation which has been going on for several months.
Pallets Avert Mishap
Thomas Carey points to the broken support under a tank trailer, loaded with a caustic byproduct.
The Materials Department has found a new use for old pallets as safety supports under tank and trailer trucks.
The pallets have already saved thousands of dollars when the support of a tank trailer filled with a caustic byproduct collapsed between Bldg. 118 & Bldg. 18. Besides the loss of the material, the spill would have interrupted the operation of the pretreatment plant.
To prevent recurrences of such mishaps it has been made a standard safety practice to place the old pallets under the trailers.
2,000,000 Manhours . . .
continued from page 1
Safety Record & Costs — 1966 to 1975
in 1975 they had dropped to $100,000.
Since the plant is self-insured, its insurance costs per 100 hours were high because of the frequency and severity of the accident. These costs adversely affected the profits of the plant.
|
Lost Time |
Serious Injuries |
Total |
Total Costs |
| 1966 |
21 |
84 |
105 |
— |
| 1967 |
22 |
56 |
78 |
— |
| 1968 |
20 |
68 |
88 |
— |
| 1969 |
23 |
56 |
79 |
— |
| 1970 |
6 |
66 |
72 |
— |
| 1971 |
20 |
63 |
83 |
$231,567 |
| 1972 |
11 |
62 |
73 |
$275,641 |
| 1973 |
9 |
24 |
33 |
$199,682 |
| 1974 |
4 |
23 |
27 |
$238,359 |
| 1975 |
3 |
26 |
29 |
$ 95,307 |
New Sewer System Reduces Pollution
by Richard Shaw
When the new $3,000,000 liquid waste water pretreatment plant went into full operation it became necessary to start work on the next major item of water pollution control, the separation of the storm and process sewers. The entire project will cost about $1,500,000.
The Chemical plant was built with only one sewer system which carried all the process waste, sanitary waste and storm water to the Naugatuck River. The sewer system is now connected to the pretreatment plant
$1,116….
continued from page 2
Pasquale Tortorici, Reclaim, was presented $168. Eleanor Chmielinski, Research and Development received $156. An award of $100. was given to Lawrence Fortier, Chemical Production.
All Employees Eligible to Submit Ideas
Any employee may participate in the Idea Plan. It’s a simple way to earn extra money by recommending improvements in the way things are done.
Awards are made for suggestions on production improvement, equipment changes, materials handling, waste reduction and other areas.
The minimum award for an Idea is $25.00. There is no limit on the maximum award.
The new sewer separates the rain and process waters. It will carry the rain water to the river and prevent an overflow at the Pretreatment plant.
and during periods of heavy rain or snow melt there is too much water for it to handle. Some of the water must overflow to the river carrying some process waste with it.
To prevent the overflow the plant is installing a separate sewer system for storm water which will collect water from the building roofs and the yard areas and carry it directly to the river.
Storm sewers will be installed continued on page 4
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