The Flagship – Page 2

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2 • The Flagship • Winter 1998


Joint Union Management Safety Statement

Over the years, the leadership of USW Local 218 and the Naugatuck Plant have worked hard to develop and maintain one of the most comprehensive safety and health programs within the industry. Some of the elements of our safety steatement include:

• Safety procedures that in many cases exceed OSHA requirements.
• Full personal protection equipment
• Workplace monitoring.
• An active Union-Management Safety Committee.
• Comprehensive safety training.
• Extensive medical surveillance programs.
• Continuous review to identify and correct unsafe conditions.

Every employee of the Naugatuck Plant is required to participate in safety training, attend regularly scheduled safety meetings, obey all safety rules and procedures, and conscientiously follow safe work practices.

Both Local 218 and Management agree that compliance with these stated requirements is a condition of employment.

John J. Prior, Factory Manager
Daniel F. Cleary, USW Local 218

UNIROYAL CHEMICAL


Uniroyal Chemical Company Recognized By Union Carbide

Union Carbide Corporation, Danbury, CT has awarded Uniroyal Chemical Company the “Excellent” status for supplier performance in 1997. Uniroyal Chemical joins a group of only 10 suppliers in this elite supplier category. The 1997 Award adds to a string of consecutive Excellent awards that dates back to 1985, the first year that Union Carbide began their Vendor Improvement Program (VIP).

Record setting shipments of Naugard Super Q were noted as a key contribution to earning the Excellent distinction!

Receiving this year’s award at a special dinner at Union Carbide’s Danbury Headquarers was the Uniroyal Chemical Team of Hugh Hennessey, National Marketing Sales Manager; Bob Constable, Sr. Technical Sales Representative; Judy Vaughn, Customer Service Representative; and John Gulak, Naugatuck Plant Production Manager.

Don Ryan, VP and GM, Union Carbide presents Union Carbide’s VIP Award to Judi Vaughn, Spec. Chems. Customer Service Rep. Also pictured are (from left to right): Al Emmens – Union Carbide’s Purchasing Manager and Chairman of the VIP Team; John Gulak, Naugatuck Plant Production Mgr.; Bob Constable, Spec. Chems. Tech. Sales Rep.; and behind Judi, Hugh Hennessy, Nat’l Mktg. Sales Mgr..

UNIROYAL CHEMICAL


In Memory… Anthony L. DaSilva

Anthony (Tony) DaSilva passed away on December 5, 1997 after a brief illness. At the time of his death, Tony was our Hazardous Waste Group Leader in the Environmental Department.

Tony started at the Naugatuck Plant in 1955 as a Rawstock Worker and then left to join the U.S. Marine Corps. He returned to Uniroyal Chemical in 1957 as a General Laborer. In October of 1961, Tony became a Chemical Operator working in various production buildings until 1974, when he transferred to our

Materials Department as a Utility Operator. He accepted his present position in February, 1997.

Tony was well known throughout the Plant as an active participant on many committees – the Union/Management Safety Committee, the Union/Management Negotiating Committee, and ABC. One could always see Tony participating in the Plant’s Spring Clean-up and giving “a hand” with snow detail. His co-workers sadly miss him.

UNIROYAL CHEMICAL


SAFETY HOTLINE

EXT: 6222

ChemWorld – Page 8

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CHEMWORLD

WINTER/SPRING 1995


BRIEFS

WACA Recognizes Uniroyal Chemical Associate for Outstanding Service

Roy Parker of Uniroyal Chemical has recently been honored by the Western Agricultural Chemicals Association for outstanding service to the organization and industry.

Parker, product development representative, was named the WACA Outstanding Member for 1994. He was presented with the award at WACA’s 65th Annual Meeting in October, 1994 and is the sixteenth person to receive the award since 1979.

“We’re thrilled to have someone like Roy active in the association,” said Steve Forsberg, WACA executive director. “He took the Legislative Action Program and put his heart and soul into it. It’s one of the most effective grassroots programs in the country. It’s an award well-deserved—Roy is an asset to the entire industry.”

In addition to the Legislative Action Program, Parker has been active on the California State Action Committee and the Government Affairs Committee.

WACA represents manufacturers, formulators, distributors and retailers of pest management products and services in nine Western states. The association’s objective is to promote a positive business climate and industry goodwill. WACA has approximately 200 member companies with 1,000 active participants. ■


CHEMWORLD

is published twice a year by Uniroyal Chemical Company, Inc. for its associates and retirees.

Robert J. Petrausch
Director, Communications

Maureen C. Fama
Manager, Communications Programs

Uniroyal Chemical Company, Inc.
World Headquarters
Benson Road
Middlebury, CT 06749
(203) 573-2000

UNIROYAL CHEMICAL [Logo]


Uniroyal Chemical Corporation Announces Filing of Initial Public Offering

Uniroyal Chemical Corporation, the parent company of Uniroyal Chemical Company, Inc., announced on December 16, 1994 that it has filed with the Securities and Exchange Commission a Registration Statement relating to a proposed $200 million initial public offering of its common stock. Smith Barney Inc., Morgan Stanley & Co. Incorporated, and Wertheim Schroder & Co.

Incorporated will be the representatives of the underwriting syndicate for the offering. The Company intends to use the anticipated proceeds to the Company and up to an additional $40 million to retire indebtedness.

Subject to market conditions and other factors, the Company anticipates that the proposed offering could occur in the first calendar quarter of 1995. There can be no assurance that such favorable

market conditions will exist in the first quarter of 1995.

A Registration Statement relating to the proposed offering of the new common stock has been filed with the Securities and Exchange Commission but has not yet become effective. None of the new common stock may be sold, nor may offers to buy the new common stock be accepted, prior to the time the Registration Statement becomes effective. ■


Logistics Strives for Continuous Customer Satisfaction

(continued from page 2)

warehouse performance helps to ensure that specific goals for on-time shipments, customer pickup turn around time, and inventory accuracy are met.

HAZMAT AND WAREHOUSE OPERATIONS MANAGER
• Henry R. DeVries

■ PACKAGING

The packaging function is responsible for developing quality packages and labels, which must maintain product integrity, and exceed customer, business and Responsible Care® requirements. They must also be disposable, recyclable or source-reduced to ensure regulatory compliance. This includes establishing and maintaining a global package code system for easier tracking and identification purposes.

In 1994, primarily through the efforts of the company’s Packaging Excellence team, total package landfill elimination amounted to over 5.1 million pounds, with a cost savings to Uniroyal Chemical of almost $1.3 million. Active programs emphasizing customer partnerships are continually being pursued and improved upon.

PACKAGING PROGRAM MANAGER
• Morris L. Beaver

■ TRANSPORTATION

Transportation’s goal is to maintain an efficient, responsible global trans-

portation system which provides safe, on-time delivery in a way that protects people and the environment while observing all rules and regulations with total commitment to Responsible Care guidelines.

Managing a timely, accurate freight payment system through continuous audit and maximizing duty drawback, duty suspension processes and tariff reductions to help minimize costs are part of this area.

GENERAL TRAFFIC MANAGER
• Ralph E. Buonocore

■ FORECASTING

Forecasting provides reliable demand forecasts to be utilized to ensure proper inventory and support business planning. This includes monitoring the accuracy of the product forecast by business on a monthly basis, as well as providing one total forecast for Uniroyal Chemical on a global basis.

PLANNING SUPERVISOR
• Michael J. Rosa


Within Uniroyal Chemical, the Logistics Department has been a major contributor to the company’s “Committed to Excellence” programs. Logistics associates now chair the Chemicals and Polymers and Specialties Packaging, Domestic On-Time, Export On-Time, and Crop Documentation Excellence Teams, and serve on many other Excellence Committees. Logistics associates are also very involved in “Where Do I Fit In Quality?”, and have been recognized numerous times through the

company’s Total Quality Recognition Program. Department associates have also received seven Total Quality “Gold Coin” awards and five “President’s Awards” for their outstanding efforts.

The Logistics Department continues to meet multiple Uniroyal Chemical corporate goals in its daily actions: “Total Associate Involvement,” “Supplier of Choice,” “Low Cost Producer of Products and Services,” and “Zero Damage to People and the Environment.” The department is heavily involved in developing and implementing the Distribution Code of Management Practices (Bill Mischou, code leader) as part of the Responsible Care program initiated by the Chemical Manufacturers Association (CMA). The company is expected to have this code in place by November 1995.

And what sort of challenges will Logistics face in the future?

According to Mischou, there are three key areas which will expand the complexities associated with handling and distributing products worldwide: an increase in regulatory compliance; environmental issues (protection of people and the environment); and ever-increasing customer expectations.

“The area of customer expectations will present the biggest challenge. Customer needs are constantly changing, and they will be looking for a supplier who is flexible enough to change along with them, but who also can help contribute to their growing success. I’m confident that we’ll do whatever it takes to be that supplier — and do it without skipping a beat,” he concluded. ■

ChemWorld – Page 3

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CHEMWORLD

WINTER/SPRING 1995


Responsible Care® Implementation On Track

As Uniroyal Chemical’s Responsible Care® Coordinator, Joseph V. Bucciaglia is in the process of visiting Uniroyal Chemical locations to help implement the company’s Responsible Care program. In 1995, Bucciaglia’s goal is to oversee worldwide implementation of “Management Practice In Place,” which provides standards against which to measure performance. Management Practice In Place Standards must be developed and documented for each of the Responsible Care® program codes. Standards have been finalized for all of the codes, except Product Stewardship, and Uniroyal Chemical plans to have the Pollution Prevention, Process Safety, Distribution and CAER (Community Awareness/Emergency Response) codes implemented by November 1995. The remaining codes are slated for implementation by April 1997.

The CAER Code relates directly to one of Uniroyal Chemical’s corporate goals “Build Strong Community Partnerships”. One aim of the code is to establish a dialogue between the company and the public. The other codes help to support another Uniroyal Chemical goal, “Zero Damage to People and the Environment.” These codes help to improve performance and ensure that industry operations will work towards improving the health and safety of the public, workers and the environment.

Once each of the seven codes have been implemented, the CMA will conduct a validation of the program. The validation process will require that detailed records of all related programs are kept. Bucciaglia would like to see that documentation compiled in a format similar to what is currently being used for ISO certification. In addition, each reporting site will also be required to complete a self-evaluation of its program.

Uniroyal Chemical was not the first company to begin implementation of a Responsible Care program, but Bucciaglia sees a benefit in not being a front-runner. “We’ve been able to do a better job by avoiding the pitfalls other companies fall into. We’ve definitely taken advantage of other’s experiences – both good and bad.” ■

Contributing Writer: Todd Volpe, Middlebury, CT.


Uniroyal Chemical’s Naugatuck, Connecticut, USA plant, in association with Chemical Leaman Tank Lines, recently held a “Hazardous Materials Transportation Incident Demonstration.”

The simulated emergency involved the rollover of a Chemical Leaman trailer filled with 5,000 gallons of a “hazardous” material (actually water). The demonstration showed the steps quickly taken to respond to such an incident and covered containment of the material, decontamination procedures and handling media inquiries.

The Practice In Place Standards for the CAER (Community Action/Emergency Response) code require that emergency drills, like the one in Naugatuck, are held on a routine basis.


PROGRAM STATUS

CODES Practice-In-Place Standards for Management Practices have been finalized for 6 of the 7 codes. (Product Stewardship is the exception).
DOCUMENTATION In order to prepare for eventual verification, a systems procedure similar to ISO 9000 is being prepared to assist in controlling documentation as it is finalized.
SELF-EVALUATIONS Definitions for each of the six evaluation categories have been issued for use by each reporting site.
VERIFICATION CMA has begun a trial of its proposed verification system and is expected to start late 1995 or 1996.

BRIEFS

License Agreement Signed With Japan Synthetic Rubber

Uniroyal Chemical recently signed a license agreement with Japan Synthetic Rubber Co., Ltd. (JSR), a Tokyo-based chemical company which manufactures and markets synthetic rubber worldwide. This agreement allows Uniroyal Chemical to receive technology from JSR to manufacture and market certain acrylonitrile-butadiene rubber (NBR) products in the United States.

“This agreement will help support our Paracril® NBR business by strengthening our technology and product line,” said Jeffrey M. Lines, business director for Paracril. “We will be able to better satisfy the needs of our current customers, while expanding our development of new market areas. Furthermore, we look at our relationship with JSR as having a mutually positive impact on each company.”

“We are delighted that we will be able to provide JSR quality products, in cooperation with Uniroyal Chemical, to customers in the United States including the Japanese transplant rubber industry,” said T. Katada, general manager of the Synthetic Rubber Division II of JSR.

JSR, the largest producer of synthetic rubber in Japan and the fourth largest synthetic rubber producer worldwide, also manufactures emulsions and ABS resins for worldwide markets. ■


UNIROYAL CHEMICAL


3

ChemWorld – Page 4

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ChemWorld | 4 | January 1991

Recycling Plastics Is Good Business

Problems and opportunities are often opposite sides of the same coin. A current societal problem which represents a significant opportunity for Uniroyal Chemical is the crisis surrounding the scarcity of landfill space in many parts of the country. As a supplier to the plastics industry, Uniroyal Chemical is committed to producing and selling products which will enhance the “environmental friendliness” of customers’ products.

By 1992, 25 percent of the nation’s solid waste should be recycled, according to the Environmental Protection Agency. Unfortunately for the plastics industry, there is a commonly-held misconception that plastics are not recyclable. Another purported shortcoming of plastics is that they are a waste of non-renewable petroleum resources.

Uniroyal Chemical and various industry associations, such as the Society of the Plastics Industry and the Society of Plastics Engineers, are now launching an all-out effort to educate the public as to the true environmental impact of plastics manufacture and use. Statistics are readily available which can demonstrate that plastics are no more hazardous to produce or use than any other material.

The principal thrust of educational efforts has been aimed at the central issue of plastics recyclability. The concept that plastics cannot be recycled has been unchallenged for so long that it has become “gospel” to large numbers of people.

While the technology to recycle most types of plastics is well-known, this new industry is not without its problems. Chief amongst these, and a fact which may account for the view that plastics cannot be recycled, is that plastics are most easily recycled when they are segregated by type prior to processing. Different types of plastics may be incompatible, so that when they are melted together, they do not form a cohesive blend and consequently lack

strength. Often, however, plastics are not segregated.

Uniroyal Chemical currently is developing a line of polymer modifiers to upgrade the properties of recycled resins. Royaltuf®, a modified ethylene propylene elastomer (rubber), is a family of polymer modifiers that is designed to increase toughness or to raise the impact properties of plastics, and to function as a compatibilizer enabling successful blending of otherwise incompatible resins. In many cases, the use of Royaltuf modifiers will allow a plastics producer to make engineer-


PLASTICS (SOLID WASTE) FACTS

Producing paper bags requires more energy and oil (as well as trees) than producing plastic bags. It also produces more pollutants.

Plastics were found to occupy only 18 percent by volume of waste generated in the United States in 1986, compared to paper, which generated 38 percent by volume.

Garbage incineration is actually helped by plastics in the trash because plastics burn hotter, providing improved combustion which can lower emissions.

The manufacture of all plastics uses only about two percent of the crude oil and natural gas consumed annually in the U.S.

Plastics in the average car cut fuel consumption by nearly five percent and contribute to improved safety performance.

Plastic packaging has helped reduce food spoilage in the industrialized world to around two percent. Developing countries have a spoilage rate of between 30 and 50 percent.


ing grades of plastics with properties equivalent to those of virgin resins. Many of these plastic alloys are ideally suited to high-performance applications such as automotive bumpers and body panels.

A second issue surrounding the recycling debate is the question of the thermal stability of the plastic to be recycled. While thermoplastics may be melted and reshaped, the use of excessive thermal energy may lead to degradation of the plastic. It is important that the stabilizers used in a plastic to be recycled are up to the task of withstanding multiple heat histories. Uniroyal Chemical includes

such evaluations in the testing of its existing line of thermal stabilizers (Naugard® antioxidants), as well as in the development of new versions. Additionally, stabilizers may have a tendency to migrate out of the plastics over time, so that stabilizers for plastics to be recycled must have a higher than normal degree of permanence. Here as well, Uniroyal Chemical is in the forefront of product development.

Many applications for recycled plastics are in the area of wood replacement. One characteristic of most plastics is that they are inherently heavier than wood. In order to give these products a more “wood-like” nature, many recyclers are using foaming agents to reduce weight. Given the fact that the recycled plastic feed stream will certainly not be as consistent as a virgin resin feed, the demands for flexibility placed on the foaming agent system will be great. As the only domestic manufacturer of chemical foaming agents (Celogen®, Kempore®, Nitropore®, Opex® and Expandex®), Uniroyal Chemical is devoting considerable attention to this issue as well.

Recycling is here to stay. Uniroyal Chemical is dedicated to supplying materials to the industry which will make the job easier and more profitable. And, as evidence that the company is truly committed, it has initiated its own recycling program within the company, segregating classes of materials and designating recycling coordinators for each department to ensure that waste is recycled.

Also, several technical employees of Uniroyal Chemical Company and other area companies are working with the Society of Plastics Engineers to organize a conference on plastics recycling in New England scheduled for June, 1991. The conference will seek to educate people from local state governments, area industry, and universities on the facts about plastics recycling. ■


UNIROYAL CHEMICAL

ChemWorld – Page 5

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ChemWorld | 5 | January 1990


Crop Division’s New Vice President Plans Growth Strategy For Business

Newly-appointed Vice President and General Manager of Uniroyal Chemical’s Crop Protection division, Alfred F. Ingulli, discussed with CHEMWORLD future strategies and areas of potential growth for the company’s crop protection business. The following is a summary of this conversation:

Q. What new plans or strategies do you intend to pursue for the Crop Protection business?

A. My objective for the Crop Protection business is to have its earnings as a percent of sales equal to 17%, which is the company average for return on sales. We plan to accomplish this through a combination of volume growth of existing and new products, aggressive pricing in the marketplace, and a prudent management of costs.

Q. Crop Protection turned in a fine performance on an international level in Fiscal Year 1989. Do you anticipate continued growth internationally?

A. I believe we have done a good job positioning our products where they belong. From a pricing and end-use standpoint, I feel there is still plenty of untapped opportunity, particularly in developing countries like China, Poland and the USSR, to duplicate what we’ve done in the U.S. In particular, I see opportunities for Omite® and Vitavax®, the seed treatment area in general, and for Harvade® specifically in Europe.

Q. Are there currently any new product technologies under development, or plans for a new product introduction in the near future?

A. We have a number of exciting new products in market development or in the R&D pipeline. Harvade and Dimilin® are two examples of new products that are in the introductory stage with sales taking off and growing substantially. We also have two exciting herbicides in the R&D pipeline, with plans to begin selling one this year in the off-shore market. We anticipate a very bright future for both of these products when we fully commercialize them.

Q. Given the fact that the overall agricultural chemical industry is currently under a great deal of fire from environmentalists, do


[PHOTO: Black and white portrait photograph of a man in glasses wearing a suit]

Alfred F. Ingulli, Vice President and General Manager of Uniroyal Chemical’s Crop Protection division


you foresee this having an effect on Crop’s future projected growth in sales and profits?

A. I see the problems facing the agricultural chemical industry as a cost of doing business. No one company is singled out for regulatory action. The burden is shared equally by all, so ultimately the consumer will pay for the difficulties being inflicted upon the industry by way of higher prices on produce at the supermarket.

Q. What impact did the controversy and final decision to discontinue selling Alar®, both domestically and abroad, have on the Crop Protection business? Do you feel Alar will be re-introduced at another time as a viable product?

A. The Alar controversy certainly didn’t help the image of Uniroyal Chemical in the minds of the public. We internally believe that the product is safe, including safe for food use, but despite that belief, we withdrew the product from the market. Plans are not to re-introduce Alar in the future for food applications, although we do continue to sell it for non-food uses, such as in greenhouses and in ornamental and horticultural applications.

Q. Do you believe the price of apples will increase because of Alar?

A. Ultimately, the price of apples will increase because of not using Alar. Alar was a protectant for the fruit in storage

so farmers and growers could achieve a longer shelf life. It also expanded the harvest period and deterred tree drops which affect yield. The consumer will now pay for the non-use of Alar in food applications.

Q. Who is Gustafson and what role do they play in the Crop business?

A. Gustafson, Inc. is a wholly-owned subsidiary of Uniroyal Chemical. Their primary line of business is chemical seed treatment, which is based on active ingredients that they purchase from us and from other major agricultural companies around the world. They formulate these active ingredients and sell to seed companies and through distributors to farmers to protect the seed and also the crop. Gustafson is also involved in post-harvest aids, grain storage, and protectants, and have recently moved forward with an aggressive program in the area of biologicals. We are helping to fund this area with Gustafson as we move into the 1990’s.

Q. How will concern over aflatoxin help the bottom line in Fiscal Year 1990?

A. Aflatoxin is a naturally occurring cancer-causing toxin caused by a fungus that occurs in food. Gustafson is in the very early stages of developing a product that prevents fungus from forming this toxin, and investing R&D dollars so that it will have a product that is very marketable and attractive to combat this carcinogen.

Q. In the chemical industry, there exists a “Responsible Care Program”. What is this program and how does it relate to the Crop Protection business?

A. The “Responsible Care Program” calls for chemical manufacturers to produce products safely in their factories and market them with the proper information and controls necessary to ensure that the products used by customers are safe for the community and environment. In our business, this means safe in manufacture, safe in transit, safe for growers and safe for consumers who purchase produce to which our products are applied. We are increasing our efforts in the area of effectively communicating product safety

continued on page 7


UNIROYAL CHEMICAL

CHEM-TEXTS – 1980-v14-s289

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Page 2 CHEM-TEXTS Vol. 14, 1980


Goals For 1980

1979 was a very good year for the Uniroyal Chemical Company and the Naugatuck Plant. The company had record sales and profit and the Plant’s operating profit increased 59% over 1978. In order to continue this improvement, severl major 1980 Objectives for the following products and areas must be accomplished:

NAUGACEL SD-1

Successfully start up Naugacel SD-1, an accelerator that will be new business for the plant. It will be manufactured in the FOC Plant Bldg. 124. Most of the equipment has been installed and startup is expected in the 2nd Quarter of 1980. Naugacel is used in the manufacture of tires and mechanical goods.

OMITE

Our goal is to increase Omite production 20% through productivity improvements over 1979, which was a record year. This is necessary if we want to meet the needs of fruit and cotton growers in the U.S. and to avoid the additional expense of importing Omite from our Latina Plant in Italy. Omite is the highest profit chemical made in the plant.

This year, we also will finalize our plant to increase the Omite capacity to meet future sales.

TPR

Increase the production of TPR by 30%, again, through productivity improvements, so that outside manufacturing can be eliminated. This will reduce TPR manufacturing cost and therefore improve TPR’s profitability.

DEVELOP A STRATEGY FOR THE PLANT

We will review the existing resources of the plant, analyze our strengths and weaknesses, and develop a plan that will increase the profit of our facilities. We have many resources that are not fully utilized and increasing their utilization will have a dramatic improvement on the company’s profitability.

For example, the Boiler Plant, Land and Wastewater treatment facilities are only 50-60% utilized. Some of our manufacturing equipment is operating at less than half of capacity. We certainly have the capacity and ability to manfacture more chemical products at Naugatuck and must develop a plan to take advantage of this opportunity.

ENERGY STRATEGY

This year, we will develop an energy strategy that reduces the cost of energy per pound of product so that we can be more competitive with chemical companies closer to lower cost energy sources.

OPERATING PROFIT

The profit goal for 1980 is to improve the operating profit of the Naugatuck Plant by 20%. The operating profit in 1979 was $18.9 million dollars and we plan to raise it to $22.7 million dollars in 1980. Achieving the objectives of the 1980 PIP Program, “Mainstream”, and meeting our 1980 Operating Budget, are important factors in meeting the 1980 Plant Operating Profit Goal.

HEALTH & SAFETY

2000 air monitoring tests will be taken in the Plant to insure that conditions in which employees are working are safe and corrective action initiated to improve the working environment. Also our safety goal this year is an Incidence Rate of 2.6, which is the number of injuries per 1,000,000 manhours worked. The Chemical Industry’s average is “6”, so we hope to operate significantly safer than the average plant.

RIDESHARING

We plan to finalize our ridesharing program in support of Gov. Grasso’s objective to reduce dependence on foreign oil by decreasing gasoline consumption. This program will also provide a system for our employees that will enable them to travel to work during gas shortages that will most likely occur in the future.

Eric Johnson, Factory Manager


Equality Policy Affirmed

The providing of equal employment opportunity for all employees or applicants for employment regardless of race, religion, color, sex, age, national origin, handicap or disabled and Vietnam Era Veteran status is one of the basic policies of UNIROYAL, Inc. The Naugatuck Chemical plant endorses this policy and expects all decisions regarding personnel to conform to these equal employment rules and regulations.

The Naugatuck Chemical Plant has a specific plan of action designed to aid in providing equal opportunity for all. It is committed to recruit, hire, and promote in all job classifications and to ensure that items such as compensation, benefits, transfers, layoffs, return from layoff, training, educational and tuition assistance, and social and recreational activities are administered without regard to race, color, religion, sex, age, national origin, handicap or disabled and Vietnam Era Veteran status except where sex, and/or age is a bonafied occupational qualification. It is also committed to make employment or promotional decisions based solely upon the individual’s qualifications as they relate to the valid qualification requirements of the position for which the individual is being considered.

continued on page 4


Man-Lift Purchased

[IMAGE: Black and white photograph showing members of the Chemical Maintenance department operating a self-propelled Man Lift]

Members of the Chemical Maintenance department operate the new self-propelled Man Lift that will provide safer work conditions.

By Vic Alves

The Maintenance Department recently purchased a personnel-lift for its use in the performance of various jobs throughout the plant. This versatile piece of equipment will allow work to be done more safely, reduce equipment down-

time, and afford productivity improvements within the department. Its purchase was criticial to the Maintenance Department’s 1980 Profit Improvement Program.

The personnel lift will minimize the erection of staging or scaffolding on jobs undertaken at heights up to 38 feet while allowing for a safer operation. Without the time consuming errection costs, productive equipment can be returned to service sooner and the productivity of the plant improved.

The purchased unit is self-propelled and has a total lifting capacity of 1,750 lbs.

Because of its mobility, it is planned to be used in most areas of our plant where reasonable and feasible.


Audit Plan Started on Waste

By Tim Cunningham

The Environmental Engineering Department will conduct a pollution generating audit of each process building during 1980. The audit will consist of a review of all pollution streams leaving the process buildings: air, water, and solid waste pollution streams. The purpose of these audits will be to investigate reductions in currently generated pollution streams, and where reductions are possible, to develop Profit Improvement Programs.

Examples of possible cost-saving projects include the recycling of material which is presently sent to the liquid waste Pretreatment Plant or to the drummed waste storage area in order to save raw material costs and waste disposal costs, the reduction of solvents and other liquid material disposed of in the water treatment system, and the reduction of solid product and raw materials disposed of in the water treatment system.

If there are any suggestions for possible cost savings projects in any of these areas, please contact the Environmental Engineering Department.


Plant’s Profits Improve

A successful 1979 performance for the Naugatuck Plant was highlighted by Project Enterprise. Enterprise, the name of the plant’s 1979 Profit Improvement Program, generated $5.4 million of savings. The efforts of many of our people was necessary to achieve this performance. Congratulations on a job well done to all who participated.

The impetus generated by Project Enterprise helped to increase the plant’s 1979 Operating Profit to $18.9 million from $12.0 million in 1978. Operating Profit is the net selling price of the products manufactured less their manufacturing cost. It includes the costs for Selling, Research-Development, Advertising, Administrative and Taxes.

This performance provides a sound base to approach the challenges of 1980.


Chemical Bloodmobile Dates Set

The Bloodmobile sponsored by Uniroyal Chemical employees will be held on Monday, May 19 and Tuesday, May 20 at the TSSC Bldg. 112 from 9:45 A.M. to 2:45 P.M. All donors will receive a very useful tire gauge to check the wear of tire tread. To avoid delay, an appointment may be made with Ann McAllister R.N. or Patricia Grzywacz R.N., Ext. 3231.

In 1979 Chemical employees contributed 282 pints of blood to the Red Cross Bloodmobile.

CHEM-TEXTS – 1980 – Page NO. 1

Page unknown

UNIROYAL CHEM-TEXTS

Vol. 14, 1980 | PUBLISHED FOR THE PEOPLE OF UNIROYAL CHEMICAL | NO. 1


Plant Receives Award

[IMAGE: Photo of two people shaking hands during award presentation]

Gov. Ella Grasso presents Robert Mazaika, Director of Manufacturing and Engineering, with the Energy Saver Award that the plant received in recognition of its outstanding efforts in energy reduction and its valuable contribution to the success of the energy conservation program of the State of Connecticut.

Earlier in the year the plant received an Outstanding Leadership Award in the Application of Advanced Environmental Technology from the President’s Council on Environmental quality. The award was made for the burning of nonenes, a hazardous waste material.

The energy conservation program is spearheaded by George Arndt and John Gilbert of the plant’s Technical Department.


Shrubs Perk Up Plant

[IMAGE: Photo of building exterior with evergreen shrubs]

Evergreen shrubs improve the appearance of the area around the Pilot Plant.

As part of a plant improvement program evergreen shrubs have been planted in different areas of the plant. The program was started several years ago with the planting of Norwegian spruce along the river bank and the north side of Bldg. 84. More plantings are planned in different areas by Howard Vagt of the Chemical Maintenance Dept. who heads up the program.


Energy Program Saves $1,780,000 in Fuel Cost

[IMAGE: Photo of man next to industrial equipment/machinery]

Rod Ashby conceived the idea of a hybrid vacuum pump that would save energy costs in Bldg. 28. It was not available on the market so Rod engineered a unique system that used the parts of several manufacturers. Depending on the usage the hybrid can save up to $20,000 in energy costs compared to an old style vacuum jet.

Since the plant’s Steam Conservation Program was initiated in 1977, $1,780,800 dollars has been saved by an intensified effort to replace steam jets with vacuum pumps; eliminate an unused 10″ steam main; install automatic temperature-regulator devices on unit heaters in the plant; perform steam audits in Bldgs.; replace steam traps; monitor the steam usage monthly in each Bldg. A new high efficiency burner was recently installed in the Boiler House that will reduce the oxygen useage in the burning of fuel.

Recently Frank Guerrera, a Foreman in the Chemical Maintenance Department, has been named a member of the Plant’s Steam Conservation Committee. A plan is also underway to conserve electricity in the offices and other Bldgs., when it is not required such as after work hours, lunch periods or absences from the office for an hour or more.

The current price of fuel for the plant is about $35 a barrel compared to a cost of $12.87 in 1976. The continuing increases in oil prices force us to seek more drastic solutions to conserve energy if the plant is to operate successfully and profitably. It must compete with the Geismar chemical plant in La. where energy costs are much lower than the northeast.

The plant has received two awards for its energy conservation programs. It received a federal award for excellence in hazardous waste control from the Environmental Industry Council and the President’s Council on Environmental Quality. This prestigious award was made to only five companies in the U.S. Recently Gov. Grasso presented to the plant an Energy Saver’s Award for its conservation achievements. These Awards hang in the lobby of Bldg. 84.

Engineers in the Technical Dept. and an outside consulting firm are studying more long-term solutions such as burning tires, garbage, coal and hazardous wastes. Capital has been allocated to bring natural gas to the Boiler House as an alternative fuel source.

George Arndt and John Gilbert have been charged with the responsibility of spearheading the energy conservation program which began in 1976 and which has been outstandingly successful in not only keeping manufacturing costs down but keeping the plant competitive in an economically unstable period.

CHEM-TEXTS – 1979 – Page No. 1

Page unknown

UNIROYAL CHEM-TEXTS

Vol. 13, 1979 | PUBLISHED FOR THE PEOPLE OF UNIROYAL CHEMICAL | No. 1


Equality Policy Affirmed

The Uniroyal Chemical plant has a firm commitment to offer equal opportunity to all employees. It is the policy of the plant’s management to support and implement this commitment continually.

This policy requires that all recruiting, hiring, transfers, promotions, compensation, benefits, and company-sponsored training, education and tuition assistance, as well as social, recreational and health programs and lay-off and recall practices are followed and carried out without regard to race, color, creed, religion, sex, national origin, or handicap of any individual person.

J. Robert Douglas, the Industrial Relations Manager for the Naugatuck plant is the Compliance Officer and has the responsibility for implementing this policy; monitoring the Uniroyal Chemical Affirmative Action Compliance Program; and reporting to management the program’s progress.

The responsibility for the improvement of the program and the positive results of it rests with each Manager, Foreman, and Supervisor as an integral part of their job.


$500.00 Scholarship Offered

The Uniroyal Chemical Management Club is again offering a $500 scholarship award. Fifty dollars of the scholarship comes from the Larry Monroe Fund.

The scholarship is available to a graduating high school student who plans a college education. To qualify, one of the student’s parents must have worked for Uniroyal Chemical at Naugatuck or Bethany for two years or more and be an active employee. The fund is supported by the dues of the club’s members.

Applications for the scholarship may be obtained from the Industrial Relations Department or by a telephone call to Constance Antrum, Ext. 3217.

April 20, Final Date

The application must be returned to William Broden, Chair-
Continued on page 4


$614,000 AR Okayed for Plant

A major Appropriations Request (AR) of $614,000 has been approved for equipment additions to Building 124 (FOC) to produce Naugacel SD-1.

The direction of this major project will be the responsibility of the Naugatuck Plant’s Technical Department.

Naugacel SD-1 represents a new product to be manufactured in Chemical Production. It has already been successfully run in both the R. & D. Development Lab and the Chemical Pilot Plant.

Used in Tires

Naugacel SD-1 is a sulfur donor accelerator for use in the vulcanization of natural and synthetic rubber and is utilized primarily in tires and mechanical goods.

Continued on page 4


MAP Plan Saves $27,358

Cuts Time in Half

By Vic Alves

When it was decided that major repairs would be required on the PR-03 vessel in the FOC plant (Bldg. 124), original repair estimates indicated that it would take 17 days of Maintenance Dept. work to complete the necessary repairs.

A Management Action Plan (MAP) was then written to plan the work and coordinate these repairs. As a result of this action plan it was determined that the repairs could be completed in 10 days instead of the estimated 17 days. Through the combined efforts and cooperation of the Maintenance and Manufacturing Departments, the required repairs were made and the work was completed in 8 days.

Naugard Schedule Met

Because of this earlier turnaround, Bldg. 124 was able to finish its scheduled Naugard 445 production; perform a changeover; begin LVBI production on schedule; and meet the production schedule.

$27,358 Saved

Based on conversion costs it is estimated that $27,358 was saved
Continued on page 4


1978 Sales Improve; Chemical Hits High

The Company sales in the 4th quarter of 1978 were $728 million compared with $626 million in the 4th quarter of 1977.

The operating profit was $38 million in 1978 versus $20 million in 1977. Net income was $3.1 million, or 7¢ a common share, compared with a loss of $2.2 million in the 4th quarter of 1977.

Sales for 1978 were $2.74 billion, up from $2.58 billion in 1977. Net income for the year was $5.9 million, or 4 cents a share, compared with 1977 net income of $34.1 million or $1.10 a common share.

Preferred Dividend Paid

The Board of Directors declared $6 in dividends on the preferred stock, applicable to 1978 net income. With the $2 declared and paid in the second half of 1978, this amounted to the full dividend on the preferred stock for 1978.


Tire and Related Products

Sales in the Tire and Related Products were $435 million in the 4th quarter of 1978, compared with $371 million in the 4th quarter of 1977. For the year, sales were $1.575 billion against $1.489 billion in 1977.

Operating profit for 1978 was $55.1 million, compared with $77.1 million in 1977.


Chemical Sets Record

The Chemical, Rubber and Plastic Materials had sales of $106 million in the 4th quarter of 1978, up from $83 million in 1977.

For the year, sales were a record $443 million while 1977 sales were $391 million. Operating profits were a record $71.5 million, up from $57.6 million in 1977.
Continued on page 4


Special Bulletin

The Naugatuck Chemical Plant won a Nationwide Award for Hazardous Waste Control of the 1979 National Environmental Industry Awards Program.

The program is co-sponsored by the President’s Council on Environmental Quality and the Environmental Industry Council.

The Council presented the award on February 28th at the Mayflower Hotel in Washington, D.C.

In two years over $250,000 has been saved by burning the nonenes waste.


Octamine P Now Made in Plant

The innovative screening system—in the background—enables Bldg. 94 to make the Octamine P powder in the plant. Previously it was purchased from our Canadian plant. The new system also increases the profitability of the chemical. In the photo are from left Lee Thompson, George Baktis, Foreman (recently retired), Walter Steponaitis and Robert Van Allen, Technical Engineer. Baktis and Van Allen were instrumental in devising the new system.


Octamine has been produced as a Naugatuck Chemical for about thirty years. It is an excellent antioxidant and is used to protect a wide variety of rubber products against heat aging and flex cracking.

Octamine was regularly finished in flake form in Bldg. 94. However, for certain applications in soft rubber stocks, customers require Octamine as a powder to assure rapid blending in the mix. But grinding to a powder is diffi-
Continued on page 4

CHEM-TEXTS – 1979 – Page 3

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CHEM-TEXTS

Vol. 13, 1979 | Page 3


Agricultural Chemicals Grows Bigger

A new $500,000 Formulation Laboratory has been opened to develop recipes of the biological active ingredients for sprays, dusts, granule and other types of application by the farmer.

J. Everett Barron, left, and Harold Sisken evaluate a flowable fungicide formulation for a seed protectant.

Dr. Bogislav Von Schmeling, Manager of Research & Development for Agricultural Chemicals, holds monthly staff meeting to review progress of new chemicals. Clockwise are Dr. Von Schmeling, Gracie Stone, Thomas Geise, Dr. Jack O’Brien, Fred Dovell, Dr. Charles Crittendon, Kevin Kelley, and Don Scott.

From left Dr. Allen Blem, Dr. Allyn Bell, Dr. Robert Davis and Richard Moore who are responsible for primary and secondary screening review the effectiveness of S-734 a new herbicide for soybeans.

John Whitlock screens the activity of a new chemical on young cotton plants.

The Agricultural Chemical Research & Development Greenhouse is located in Bethany, Conn. on Rte. 63.


Who would ever have predicted that a rubber chemical, Vulklor, would be the beginning of our evergrowing agricultural chemical business.

The chemical showed fungicidal properties in tests and was sent to the N.Y. State Agricultural Experiment Station where it was tested as a seed protectant for peas.

It was renamed Spergon Seed Protectant and that became the beginning of the Ag. Chem. business.

In 1942 a greenhouse was constructed at Bethany, Conn. and a Research group was assigned the responsibility of moving Spergon from the laboratory into the marketplace.

Over the years the Agricultural Chemical Research & Development group concentrated its efforts on specialty-use chemicals rather than the higher volume but lower profit fertilizer and insecticide types of chemicals.

Today six basic chemicals are marketed that are the tops in their field and sold throughout the world: Omite® /Comite® miticides for cotton and fruit; MH®, a growth regulant for tobacco, potatoes and onions; Alar®, a plant growth regulant for peanuts and fruit trees; Vitavax®, a systemic fungicide for grain, cotton and peanut crops; Alanap®, a herbicide for soybeans; and Dyanap®, a herbicide for soybeans and peanuts.

Omite and Comite are manufactured at the Naugatuck Chemical plant and Latina, Italy; the others are made in Geismar, La.,; Gastonia, N.C.; or Elmira, Canada.

MH Discovered by Accident

MH which became one of the Division’s more profitable products was discovered by accident when a chemist at Bethany sprayed some plants with it before the Christmas holidays. A week later he noticed that the sprayed plants did not grow as rapidly as the other plants in the greenhouse. This keen observation led to further tests and what was once a fuel propellant for German rockets was soon to revolutionize the tobacco market.

New Chemicals

A number of new chemicals are now being tested at the Bethany Greenhouse. According to Dr. VonSchmeling the most exciting is UBI-S734 a herbicide for soybeans, cotton and peanuts, three of the largest crops in the country. There is also the possibility that UBI-S734 will be manufactured at the Naugatuck Chemical plant. Present plans are to start marketing this chemical in 1981.

Some of the other chemicals in the development stage are UBI-H719 and UBI-P368 fungicides; Harvade, a defoliant and desiccant; and UBI-W439 an insecticide.

Continued on page 4


1978 A Very Safe Year

Employees showed another significant improvement in safety performance during 1978 by working over 3,095,471 hours with a total of 19 accidents compared to 36 accidents in 1977.

The goal for the Company was a 10% reduction. This is the second successive year that the Chemical people worked safer than the goal.

The Incidence rate—which is the number of injuries per million manhours worked—was 1.23 compared to 2.18 in 1977.

Employee Safety Saves $165,000

The safety performance of employees in 1978 not only made the plant a better and safer place to work but also saved $165,000 in hospitalization, medical and compensation costs. Safety performance is one of the major factors that influence decisions as to whether or not new facilities should be constructed at the Naugatuck location.

Turkeys for All Employees at Christmas

In recognition of their safety performance during 1978 all employees received a Turkey at Christmas time. The turkeys weighed approximately 12-14 lbs. and had a value of $11.00 each.

“When you have got an elephant by the hind legs, and he is trying to run away, it’s best to let him run.”
—Abraham Lincoln


Smoking Rules to Tighten

The Union-Management Safety Committee has recommended stricter enforcement of the plant No-Smoking rules. Recent months have shown a disregard of the rule by employees who smoke in laboratories, buildings, and non-designated areas. The laboratories are especially dangerous areas to smoke in since people are constantly working with chemicals that could explode.

The committee has also observed that employees are smoking in the buildings where chemicals are manufactured and where hazardous vapors may exist.

New Lunch Rooms Will Help

Plans are underway to construct new lunch rooms in Bldg. 81 where smoking may be permitted. This will eliminate the smoking at the desks in the laboratory areas.

30 Day Suspension Suggested

The committee is suggesting a 30-day suspension for smoking in a restricted area and recommending stronger disciplinary action if necessary.

The committee consists of F. Mayo, H. Hook, F. Walinski, S. Commendatore, J. Rzeszutek, J. Loman, A. Clock, J. Spencer, R. Breton, and C. Ferguson.

“Congratulations to you, you’re cured,” said the psychiatrist. “Some cure,” replied the patient. “Before I was Julius Caesar. Now I’m nobody.”

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CHEM-TEXTS

Page 2 | Vol. 13, 1979


Editorial . . .

As many of you already know, this is our 75th year as a Chemical Plant as well as a Chemical Company. Today we can be proud of the fact that virtually every automobile and truck tire on the road contains one of the rubber chemicals manufactured in our plant. Our Agricultural Chemicals are used throughout the U.S. and the world to protect cotton, fruit, and other valuable food crops against disease and devastating insects. This enables farmers and growers to increase the yields of their land.

We are very grateful to both present and past employees who made this occasion possible through their achievements. We now have an even greater responsibility in performing our jobs. Our dedication and efforts must make our jobs more meaningful, secure, and safe not only for ourselves but also for those who will follow us.

Through the skills, spirit, and professional excellence that you demonstrated in 1979, the foundation has been built for even greater achievements in the future.

I wish to thank each and every one of you for making the celebration of our 75th Anniversary such a memorable and successful day. It was evidence of the good spirit that makes our plant an excellent place to be.

Eric Johnson
Factory Manager


Plant’s Chemical Waste Program Saves $94,000

by Ron Lak

During the 1st and 2nd quarter of 1979, the Synthetic Pilot Plant eliminated two major hazardous waste streams, while at the same time recovering the raw materials. In addition, plans are being finalized to reduce Naugard 445 still bottom waste from FOC.

Altogether the program has resulted in savings of $94,000.

Waste Hexane cement, generated at approximately 20,000 gallons annually, now is reprocessed, saving both the Hexane cost ($13,000), and the disposal costs ($4,000).

The waste “HST”, generated while sampling Polywets, was eliminated by the installation of sample recirculation pumps. These pumps allow the operators to remove only as much product from the batch as needed for testing. This particular waste was corrosive, toxic, and flammable, posing special disposal and handling problems. Approximately 3,500 gallons of this waste was produced annually, costing $5,000 to dispose of properly.

Work is almost completed on the blending of Naugard 445 still bottom waste into BLE. If successful, 100,000 lbs. of Naugard 445 still bottom, representing a disposal cost saving of $5,000, will be eliminated annually. In addition, yield increases in BLE will result in a $55,000 raw material and variable conversion credit.

Another area where steps are being taken to reduce our hazardous waste disposal cost is rejected materials. 25,000 lbs. of rejected RF-75 was resampled and sold to customers for $5,000, eliminating a disposal charge of $3,000. An additional 43,500 lbs. of rejected RF-75 is presently being resampled, awaiting customer approval. If approved, $4,000 in disposal costs could be eliminated.


Give Blood
Oct. 29 and Oct. 30


Gov. Grasso Selects Plant to Initiate Ridesharing Program

Gov. Grasso announced at the 75th Anniversary Celebration that the Naugatuck Chemical plant is the first in Connecticut to initiate a demonstration project in cooperation with the Governor’s Ridesharing Task Force.

The Company will survey the employees to determine the commuting patterns of the employees. Based on results of the survey, a total ridesharing program will be designed to incorporate the use of buses, carpools and van pools. Consideration will also be given to use of the rail line that runs through the Naugatuck Valley.

Shortage a Way of Life

Every effort will be made to encourage the use of public transportation and ridesharing to further the overall state program of energy conservation. It is vital that every possible initiative be taken to promote ridesharing because limited supplies of gasoline are going to be a way of life from now on.

[PHOTO CAPTION:]
Eric Storch, Environmental Manager, for the Naugatuck Chemical plant has been named by Gov. Grasso to serve on the Governor’s Ridesharing Task Force. Storch is also a member of the Commission on Environmental Protection and Economic Development for the State of Connecticut.

Eventually as many as five companies throughout the state will be involved in the demonstration program. She congratulated Eric Storch, Environmental Manager at Uniroyal Chemical, for taking the lead in this project. He is also making valuable contributions as a member of the Governor’s Ridesharing Task Force.

MIT to Monitor Program

A team from the Massachusetts Institute of Technology will monitor the Uniroyal program and others like it in the state. MIT is a consultant to the United States Dept. of Energy, and the lessons its team learns in Connecticut can be applied to the design of similar ridesharing programs throughout the United States.

A ridesharing questionnaire will be sent to employees at the Naugatuck location. This will serve as a basis for the programs that will be coordinated by the Industrial Relations Dept.


Old Products Live On

[PHOTO CAPTION:]
From left Lou Lakatos, John Booth and Ron Moffat, Foreman, stand in front of Precipitator in Bldg. 88 that is used to make the “Zates”. Not present were Stan Salva, Bill Broden, and Mike McCormick.

by Bob Van Allen

It is not by accident that some of the oldest rubber chemicals continue to compete successfully for sales and income for essentially the same applications as originally intended. Of course it usually starts with a good product, born of effective research. However, the life cycles of Naugatuck’s Chemicals hinge very significantly on the well directed efforts of Process Development, Process Engineering and Manufacturing that assure cost effectiveness in the market.

The ultra accelerator called Methazate may illustrate the point. This material was first manufactured in 1926 as YZA. An old set of records indicate that 800 lbs. were sold that year. In 1978 Methazate sales in various forms totaled 500,000 lbs.

In early 1950 Dr. Howard Hageman, then in Process Development, devised the one step method for producing “Zates”. It greatly increased the productivity of Methazate. The chemistry of the new process introduced a small inherent yield loss. This year Stan Salva developed a practical means of correcting the deficiency. Not only has a 2% yield improvement been achieved, but in addition a more complete reaction reduces chlorine demand at the Naugatuck Treatment Company. Bill Broden, Process Engineering Manager, and Ron Moffat, Production Foreman, are enthusiastic over this successful effort of Process Development in that it represents $15,000 in annual savings for manufacturing operations.


Plant’s Profits Continue

The Naugatuck Plant continued its good profit performance through the second quarter and into July. The July Year-to-Date operating profit, which excludes the expenses for selling, accounting, administrative, corporate charges and taxes, totalled $14.2 million dollars as compared to $8.0 million for the comparable 1978 period. This is an increase of 77%. With this, the Naugatuck Plant has already exceeded its 1979 operating profit target.

This accomplishment was made possible by the improved pricing of Naugatuck manufactured products and the plant’s Profit Improvement Programs which have reduced the plant’s operating cost.

A less favorable economic condition during the rest of 1979 will undoubtedly reduce the rate of profit for the remainder of the year and will require our continued good efforts to an even greater degree.


Correction

Two strong members of the Tugboat crew were inadvertently omitted in the “Tugboat” article appearing in the June 1st issue of “CHEM TEXTS”. Not mentioned as part of the Process Development team were the two Experimental Technicians, Fred R. Mayo and Louis J. DeFronzo.

Fred, who has been with Uniroyal Chemical for 31 years, and Louis, who has 15 years of service are key members of the group in providing exceptional Laboratory assistance.

CHEM-TEXTS – unknown-s239

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Page 4 CHEM-TEXTS

48 Years of Service

[IMAGE: Photo of man]

After a near half century of service, Henry Harrison a Foreman in the Dispersions department, retired. He worked for the Philadelphia Reclaim Dispersions Co. until it was purchased by Uniroyal Chemical in 1930. Congratulating him at right is Herbert Scullin, Superintendent of Reclaim and at left Robert Foltz, General Foreman.


[IMAGE: Photo of man]

Dr. Byron Hunter, a Research Associate in Research and Development, retired after 34 years service. Dr. Hunter received 38 patents, the highest in the Chemical Division. He received patents on Polygard and Antioxidant 451, which are made in the plant and Celogen RA, AZ, and OT.


Cancer Facts for Men

Two out of six cancer patients are now saved each year, but three out of six could be saved, if the cancer is treated early.

Yet, while more women than ever are being cured, cancer is becoming a greater threat for men.

The first step in the prevention of cancer is to visit your doctor regularly whether or not there is something wrong.

The common types of cancer in men are: cancer of the mouth and pharynx; the digestive system (stomach, bowels, and rectum); the respiratory system (larynx or voice box and lungs); the skin and lip; and the sex organs (usually the prostate gland).


New…

continued from page 3

in one section of the plant each year until the water flow during rainy periods is low enough in the process sewer to be handled by the pretreatment plant without it being necessary to overflow to the river. Phase I in the south chemical yard is now almost complete.

Since storm water will flow directly to the river without treatment it will become very important to keep the building roofs and yard areas free from chemical spills.

Every employee’s cooperation is needed to prevent the spills and to take quick action in cleaning them up when they so occur.


Agricultural

continued from page 1

eases. Their markets are still growing in important grain countries such as Australia, the United Kingdom, East Germany, Pakistan, and South Korea.

Omite Exported

OMITE® acaracide produced at Naugatuck and Latina, Italy, has found applications in fruit and vegetable growing countries of the world. About 25% of the overseas business is with Omite®.

Italy is the strongest offshore market, with Spain, Greece, Bulgaria, South Africa and Argentina, showing a growing demand for it. Much of the Omite made in Bldg. 80 is exported to So. America.


Are You An Alcoholic?

To answer this question, ask yourself the following 20 questions and answer them as honestly a you can.

Yes No
1. Do you lose time from work due to drinking?
2. Is drinking making your home life unhappy?
3. Do you drink because you are shy with other people?
4. Is drinking affecting your reputation?
5. Have you ever felt remorse after drinking?
6. Have you gotten into financial difficulties as a result of drinking?
7. Do you turn to lower companions and an inferior environment when drinking?
8. Does your drinking make you careless of your family’s welfare?
9. Has your ambition decreased since drinking?
10. Do you crave a drink at a definite time daily?
11. Do you want a drink the next morning?
12. Does drinking cause you to have difficulty in sleeping?
13. Has your efficiency decreased since drinking?
14. Is drinking jeopardizing your job or business?
15. Do you drink to escape from worries or troubles?
16. Do you drink alone?
17. Have you ever had a complete loss of memory as a result of drinking?
18. Has your physician ever treated you for drinking?
19. Do you drink to build up your self-confidence?
20. Have you ever been to a hospital or institution on account of drinking?

If you have answered YES to any of the questions there is a definite warning that you may be an alcoholic.

If you have answered YES to any two, the chances are that you are an alcoholic.

If you have answered YES to three or more, you are definitely an alcoholic.

(The foregoing Test Questions are used by Johns Hopkins University Hospital, Baltimore, Md., to help in determining whether or not a patient is an alcoholic.)

If you think you have a drinking or drug problem and want help, you can call George Allen, Ext. 3217 or Jack Howland 573-3889 (Oxford). It is not necessary to reveal your name.


The Way to Work in 1938

[IMAGE: Photo of foot bridge]

A foot bridge over the Naugatuck River, between the old Mezzio gas station on Rte 8 and the present Maintenance Dept. pipe shed, was the way to work for many Uniroyal Chemical employees from the Goats Hill section in 1938. The bridge was swept away when the river flooded in 1938 and replaced with the present Whittemore bridge


Fahnestock & Co.
(Established 1881)
Members New York Stock Exchange
“ON THE VILLAGE GREEN”

STOCKS BONDS MUTUAL FUNDS

HERITAGE VILLAGE FINANCIAL CENTER
SOUTHBURY, CONNECTICUT 06488 TELEPHONE 264-6511

ARTHUR THOMAS, JR. Manager EDWARD H. MITCHAM, JR.


New Plant in Brazil

The Company will construct a $3 million new manufacturing facility in Brazil which will produce timing belts and other power transmission products for the automotive and office equipment industries.

It is being constructed at the new Uniroyal complex in Rio Claro near Sao Paulo, and will be ready about June of 1976, and employ 70 people.


BOB’S CAMERA SHOP INC.
WATERBURY’S LEADING CAMERA SHOP
90 South Main St., Waterbury, Conn. 06702 754-2256
Film ● Cameras ● Projectors ● Developing ● Rentals


CHEM-TEXTS
PUBLISHED BY THE INDUSTRIAL RELATIONS DEPARTMENT
UNIROYAL CHEMICAL, NAUGATUCK, CONN. 06770
Equal Opportunity Employer
EDITOR: William F. Lavelle.


UNIROYAL

UNIROYAL CHEMICAL
Naugatuck, Connecticut 06770

RETURN POSTAGE GUARANTEED

U.S. Postage
PAID
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Naugatuck, Conn. 06770

CHEM-TEXTS – 1976 – Page No. 3

Page unknown

UNIROYAL

Merry Christmas – Happy New Year

CHEM-TEXTS

Vol. 10, 1976 | PUBLISHED FOR THE PEOPLE OF UNIROYAL CHEMICAL | No. 3


Gov. Grasso Picks Storch

Governor Ella Grasso has appointed Eric Storch as a member of the Commission on Environmental Protection and Economic Development for the State of Connecticut. Storch, an Engineer in the Plant’s Engineering Department is presently responsible for the plant’s air pollution abatement and solid waste management program. He will represent management groups throughout the state on the commission.

Storch was recommended to the Governor by the Connecticut Business and Industry Association for “his technical competence, understanding of the economics of environmental protection, and concern for the future well-being of the State.”

Storch received a Bachelor of Science degree in Chemical Engineering from Rensselaer Polytechnic Institute and has done graduate work at Southern Connecticut State College. He joined

(continued on page 4)


$21,450 Contributed to UW

130% Achievement

Uniroyal Chemical people again went over the plant’s United Way goal of $16,500 with contributions of $21,450 . . . a 130% achievement.

In this year’s drive, headed by Walter Frankenberger, 74% of the employees pledged or contributed, compared to an average of 66% in prior years. The average gift this year amounted to $29.14 per giver compared to $14.60 last year.

The success of this years drive is even more noteworthy due to the lower number of employees caused by the Reclaim Plant closing. The present population of the Naugatuck plant is approximately 1120 people.

One-third of Industrial Division Total

The United Way funds are used to support the wide range of social services to both young and old people in the surrounding communities. There are sixteen Agencies in the Fund.

OUR GOAL
16,500

[THIS IS FIGURE: A thermometer-style progress chart showing scale from 0-100, with United Way logo below]

The United Way contributions totalled $21,450, a 130% achievement of the $16,500 goal.

The $21,450 represents almost one third of the total amount of the Industrial Division which includes all the employees of the local Naugatuck firms.

7 Departments Top Goals

The people in Research & Development exceeded their $5900 goal with a total of $8661. This was the highest amount in the plant and virtually 50% of the plant’s goal.

The other departments that topped their goals were Chemical Production, Engineering and Chemical Maintenance, Synthetic Maintenance, Factory Services, Accounting and EMIC.

A large share of the success of this year’s drive is attributable to the Members of the 1977 United Way Committee R. Amidon, D. Bates, R. Cranney, K. Dowling, T. Dowling, E. Evans, K. Foltz, R. Gaetz, T. Geise, C. Greene, S. Korpusik, J. LaBrecque, M. Malone, F. Mayo, J. Pratt, R. Roland, J. Rzeszutek, H. Semrow, D. Shantz, R. Tweedie, and J. Vergosen.


Ducks Visit on River

[THIS IS FIGURE: Black and white photograph showing ducks on a river with trees in background]

Nine wild ducks—camouflaged against the Route 8 bank of the river—were recently spotted across from the liquid waste pretreatment plant. This is a good sign that the water of the Naugatuck River is becoming suitable for wildlife habitation and that the environmental improvement programs of the Naugatuck Chemical plant and the industries along the river are restoring the quality of the water. The Chemical plant has spent or committed over $7,000,000 for environmental improvement programs.


Chemical Awarded 36 Patents

[THIS IS FIGURE: Black and white photograph showing seven men in business suits standing in a row]

Dr. Charles McCleary, Director of Research & Development poses with Chemical members who received multiple patents. From left are Robert E. Grahame, Jr. (4); Dr. Byron A. Hunter (retired) (7); Dr. Stephen E. Cantor (4), Dr. Rupert E. Covey (4); Dr. McCleary; Winchester L. Hubbard (4); and E. Leonard Borg of the R&D department.

The Uniroyal Chemical Division enjoyed another banner year in patents, receiving 36 U.S. patents. The total of 36—plus those allowed in 1975 but not yet issued, 16—amount to 52 patents which is a new record for the Division. The Company, as a whole, received 107 U.S. patents.

In addition the Division was granted 82 patents in foreign countries, exclusive of Canada.

Significant Patents

Some of the significant patents included those issued to Dr. Robert Neidermyer, Sheron McIntire and Dr. A. David Brewer (Uniroyal Ltd., Guelph, Canada) for the use of “N252” as a harvest aid for desiccation and defoliation, especially for cotton

(continued on page 4)

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UNIROYAL

Merry Christmas – Happy New Year

CHEM-TEXTS

Vol. 9, 1975 | PUBLISHED FOR THE PEOPLE OF UNIROYAL CHEMICAL | No. 6


2,000,000 Manhours Achieved Without A Lost Time Accident

[IMAGE: Group photo of men holding a sign displaying “2000000”]

The Factory Manager’s Staff Safety Committee holds the 2,000,000 manhours sign at the monthly safety meeting. From left are R. Shortt, Safety Manager; A. Aronson, Engineering Superintendent; E. Johnson, Chemical Production Superintendent; F. Wintsch, Industrial Relations Manager; J. Honytski, Materials Superintendent; H. Scullin, Reclaim Superintendent; J. Cronin, Factory Manager; S. Semonian, Manager, Engineering Development; L. Borg, Manager, Research Administration and Services; and R. VanAllen, Purchasing Agent.

Best Safety Performance Since 1961

On Friday, November 21, the two million manhour goal without a lost time accident was achieved. This is the best safety performance at the Naugatuck location since 1961 when the 3,000,000 manhour mark was reached. The record started on July 17 and took longer to achieve because of vacations and layoffs.

The record was almost marred at the last minute when a flaker in Bldg. 17 fell and narrowly missed hitting an employee. The injury would have been a lost time accident and a most serious one.

Group Safety Important

Although safety is a personal responsibility, much of this year’s performance is attributable to the group safety program, people working together with a concern for each other.

Drop in Injuries

The new attitude of working safe has created a “good feeling” about working in the plant. It has helped cut down the number of injuries from a high of 105 in 1966 to 29 in 1975.

In 1971 the hospital and medical costs amounted to $231,567;

continued on page 3


Fish Return to River

[IMAGE: River scene showing water and shoreline]

A marked environmental improvement is evident in the waters of the Naugatuck River.

The grass is greener; the river is cleaner; and fish have been seen in the Naugatuck River, according to reliable sources. A marked environmental improvement is evident in the quality and color of the water and the banks of the river along Route 8 north and south.

Much of this is attributable to the plant’s environmental program, particularly the liquid waste pretreatment plant in the south yard.

Over $7,000,000 has been spent or committed for pollution abatement, with another $1,500,000 for the new sewer system.


Agricultural Chemicals Markets Grow Overseas

As a result of an active research program in the 1960’s by the Naugatuck Chemical and Guelph, Ontario, Research & Development groups, new and unique chemicals were discovered for agriculture.

They are now known around the world as OMITE®, ALAR®, VITAVAX®, PLANTVAX®, DYANAP® and ROYAL MH-30®.

Sent Overseas for Testing

At the time of their field trials for use in the USA and Canada, the chemicals were also sent overseas to Universities, Experiment Stations, and foreign companies involved in the testing of agricultural chemicals.

A great amount of interest developed in them and in the fall of 1970 the Chemical division created an Overseas Agricultural Chemicals Marketing Organization with headquarters at the EMIC Building, with Dr. Bogislav Von Schmeling as Marketing Manager.

Regional Offices Set Up

Field development and sales offices for the overseas markets were regionalized and are now headed by Marketing Managers with offices in London, U.K., Singapore, and Sao Paulo, Brazil.

[IMAGE: Man pointing at world map]

Dr. Bogislav Von Schmeling, Overseas Marketing Manager, points to growing international markets for agricultural chemicals. Omite from Bldg. 100 is exported to South America.

The Chemicals are now sold in 50 foreign countries through 76 local distributors; with the most important markets in France, Iran, Italy, Brazil, and Argentina, in order of sales dollars.

Grain Markets

The Vitavax® and Plantvax® systemic fungicides amount to 60% of the overseas sales. Both products are used on cereal grain crops to prevent and cure dis-

continued on page 4

CHEM-TEXTS – 1974 – Page 3

Page 003

CHEM-TEXTS

Vol. 8, 1974 | Page 3


’73 Sales Set Record; Profits Up Slightly

Sales in 1973 set a new record and net income was slightly higher than the previous year.

Sales exceeded 2 billion dollars ($2,082,691,000) an increase of 15.8% over 1972 and the highest in Uniroyal’s history. Profit was $47,094,000, a 1% increase over 1972. Earnings a share of common stock were $1.58 in 1973, compared with $1.55 in 1972.

4th Quarter Sales and Profits Up

In the 4th quarter of 1973, sales were $537 million, for an increase of 16.6% over the same period in 1972.

Profit in the quarter was $12.1 million, compared with $10.7 million the previous year.

Profit in 1973 was affected chiefly by the price freeze on tires and delays by the Cost of Living Council in granting price relief to cover sharp cost increases in raw materials and

other areas. These factors cost Uniroyal about $10 million in Profit and prevented setting a new profit record in line with sales increases.

Many Lines Improve

The Company’s business improved in many lines in 1973. Among them were radial tires, footwear, Naugahyde, TPR Thermoplastic rubber and rubber chemicals.

New records were set by the Fiber and Textile division and by USCO Services and Computeristics.


Club Sponsors Campership

The Uniroyal Girls Club is sponsoring a 2-3 week Campership summer vacation for a handicapped child with all expenses paid.

Transportation must be supplied by the child’s parents or guardians.

If you know a handicapped child who would be interested, contact Rose Juliano, Ext. 565.


1974 Business Outlook For Naugatuck Chemicals

by John Evans, Sales Manager, Rubber Chemicals

The business outlook for Naugatuck® Chemicals, the trade name for the rubber and industrial chemicals manufactured in Chemical Production and other plants, is especially good at this time. The commodity is in a period where sales are largely controlled by either the capacity to make a product or the ability to obtain the necessary raw materials. Many of our products are on allocation for these reasons.

Worldwide Marketer of Chemicals

1973 was an interesting year as Uniroyal Chemical has moved closer to being a global marketer

of chemicals. Increasing costs, raw materials shortages and emphasis on pollution controls offshore, coupled with the devaluation of the American dollar relative to foreign currencies, has substantially increased the export business.

Waste Affects Business

While it might be reasoned that if business is so good we


Social Security Increased In 1974

On January 1 the maximum annual base for the Social Security tax was increased from $10,800 to $13,200 under a new law passed by the U.S. Congress.

The percent of the social security tax remains at 5.85 but the maximum tax to be paid in 1974 has been increased from $631 to $772.

A person who earns $10,800 or less per year will pay the same amount as in 1973.

An employee who earns more than $10,800 will pay a tax on the amount up to $13,200.

Under the Social Security law the individual’s tax amount is matched by an equal amount from the Company.


AA Meeting Places

Alcoholics Anonymous is a fellowship of men and women who share their experience, strength and hope with each other so that they may solve their common problem and help others to recover from alcoholism.

The only requirement for membership is a desire to stop drinking. There are no dues or fees for AA membership.

The AA holds regular meetings in every town and city in Connecticut. Some of these are open meetings to which everyone is welcome; and some are closed to which only alcoholics may go.

It also sponsors Al-Anon Family Group meetings for the relatives and friends of alcoholics to offer friendship, comfort and hope to the families of alcoholics.

For the teen-age children, relatives, and friends of alcoholics, Alateen group meetings are held, mostly in the larger cities.

The following is a list of the towns in this area which hold AA meetings. The time, place, address, and telephone numbers of these meetings can be obtained by calling the Industrial Relations Department, Ext. 624.

TOWNS: Ansonia, Beacon Falls, Bethany, Bethlehem, Bristol, Cheshire, Derby, Hamden, Meriden, Middlebury, Naugatuck, New Haven, Newtown, North Haven, Oakville, Orange, Plymouth, Prospect, Seymour, Shelton, Southbury, Southington, Thomaston, Wallingford, Waterbury, Watertown, West Haven, Wolcott, and Woodbury.


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Visit our four floors of famous brands for him and her

Ladies’ Dept.
Couture Coats
Tanner Dresses
Vanity Fair Lingerie
Joyce—Naturalizer Shoes

Men’s Shop
Manhattan Shirts
Botany Suits—Sport Coats
H. Freeman Suits
London Fog Rainwear
Florsheim Shoes
Jaymar Slacks

Lingerie Shop
Vanity Fair
Olga—Barbizon
Schrank Robes
Shadowline

Jr. Sportswear
Collegetown Sweaters
White Stag—Skirts, Slacks
Davis Coats
Peerless Sportwear

Ski Boutique
Ski Jackets
Warm-Up Slacks
Ski Pants
Ski Sweaters
Gloves & Sweaters

Cosmetic & Jewelry Dept.
Guerlain — Yves Saint Laurent
Elizabeth Arden — Monet
Nina-Ricci — Napier
Chanel — Marvella Pearls


[PHOTO CAPTION:]
John Evans, Marketing Manager for Naugatuck Chemicals and Industrial Chemicals, and former Factory Manager, points to Naugatuck on map of world. Rubber chemicals manufactured here are now shipped to a global market.


can afford to let up a little in our efforts, this would be a serious error in reasoning. With raw material and energy shortages and increasing costs, it is essential that we increase our efficiency, yields, and minimize off-specification production. Every pound of raw material must be efficiently converted to a saleable finished product. Waste must be eliminated.

The unreliability of raw material supplies, along with varying customer needs, will undoubtedly upset production schedules. We must accept these changes as an everyday procedure during this hectic period. Flexibility is the key to success.

his customers the best will be a long way up on competition when the situation eases up.

It is very important that when we make commitments to supply a customer a certain quantity on a certain date that he gets this material. I’m sure you realize from your own experience the frustration of promises not kept.

These are exciting times. They demand the utmost in ingenuity and planning and total follow through by everybody to get products produced and sold. From my close associations with the people of the Naugatuck plant, I am confident that we can meet these challenges.

Must Keep Our Word

Another factor to remember is that the shortages won’t last forever. The supplier that treats


’74

Take stock in America.


Chittenden Insurance Agency, Inc.

Insurance—Mutual Funds—Real Estate

180 Church Street
Naugatuck, Connecticut
Tel. 729-8209

Frederick D. Zonino | Nathan M. Pierpont, Jr.

Accident Frequency Reduced 54% 1500 Turkevs Awarded to Employees

Page 2 | CHEM-TEXTS | Vol. 7, 1973


The end of the year is upon us, and traditionally it is an ideal time to review the past year and take a peek at the next.

Obviously, it is impossible to review all of the little steps of progress we have made this year. Therefore, I would like to offer a general review of our plant and business in 1973.

The epitome of working together, I think, is this year’s outstanding safety performance over last year’s. Without the complete involvement of all “Chemical people”, we would not have been as successful.

We still have a long way to go, particularly in the number of days lost due to accidents. But this year’s performance has built the base from which we can launch the effort needed to overcome this next difficult hurdle.

In the business line, Chemical Production came through a torturous year with encouraging vigor. The year started great, only to slow down at mid year when uncertain business conditions caused customers to hedge on their purchases.

Then when sales started to pick up, we were staggered by the continuing energy-related raw material shortages.

Heading into the new year, we face the confusing problem of having the sales, but perhaps not the raw materials. In addition, these materials are skyrocketing in cost. Survival next year can be defined as having the flexibility to make the most of a difficult situation.

We all know the problems facing our Reclaim plant. But if this year’s performance and attitude are any indication of our strength and perseverance, we are going to give that business a real run for the money in 1974. Turning an old giant like that around, enough to make it competitive, is a formidable task. Time is a problem and 1974 is our year to show them what we’re made of.

It is unfortunate that we have become non-competitive in the Synthetic latex business. We must quickly recover from this shutdown and adjust ourselves to solving today’s problems.

Attitude and cooperation did it with our Safety performance. The same approach must be used in improving the competitive and economic position of our plant. A healthy business means secure jobs—for one and all.

Despite the lack of Christmas lights this year, I would like to extend to all of you, and your families, my best wishes for the Christmas holiday. It is a comforting time of the year, but also a time to remind ourselves how fortunate we really are.

Jim Crim


Accident Frequency Reduced 54%

1500 Turkeys Awarded to Employees

[IMAGE: Photo showing three people examining documents]

Jesse Crim, Industrial Relations Manager for the Chemical plant, checks the turkey lists with Molly Cobbol, left, and Constance Antrum, right.

1500 turkeys were awarded to employees for reducing the accident frequency rate 54% during 1973.

During the year accidents to employees at work dropped from 73 in 1972 to 33 for 1973. This is a 54% reduction in accident frequency—the number of Lost Time Accidents and Serious Injuries per one million manhours worked.

Attain 12.0 Goal—1500 Turkeys Awarded

In early January a Safety Incentive Awards Program was initiated with an accident frequency goal of 12.0.

The present accident frequency is 10.43 per 1,000,000 manhours worked. Since this record is below the 12.0 goal all eligible employees received 12-14 lb. turkeys for achieving this major safety improvement during the year.

Top 500,000 Manhours

For the third time this year the plant worked 500,000 manhours without a Lost Time Accident. As a result drawings were held throughout the plant on December 5 for six Zenith black and white portable TV sets.


Energy Force Formed

A Conservation Resources Task Force of Engineering Specialists has now been in existence over two months to coordinate the efforts of all departments to conserve steam, electricity, water, air, and raw materials throughout the 145 units of the plant.

The two critical areas that the Task Force will concentrate on are the conservation of fuel oil and electricity.

Because of the critical shortage of low sulfur fuel the Connecticut State Department of Environmental Protection recently approved the use of a 1.25% sulfur content fuel oil, and coal with 2% sulfur content by the Utilities companies.

Task Force Members

The Task Force members—Douglas Ritchie, William Leukhardt, Charles Reich, Jon Painter, George Allen, Stanley Korpusick, Victor Anderson, George Arndt, and Arthur Aronson—have initiated monitoring plans for energy conservation and organized sub-committees to assist in supplementing the program.

The plant’s 500 HP motors will come under special surveillance by the force along with the high pressure steam systems, and the hot water usage throughout the entire plant.

A significant way everyone can help is to close windows and doors; turn off motors and lights when not in use; use water carefully; and turn down heating units.


How To Use Words

Be concise. Use words sparingly. Avoid smothering your good ideas beneath a mountain of verbiage.


Energy Program Working

17.6% less fuel oil was consumed in November 1973 vs. November 1972. This represents a savings of a four-day supply of fuel oil.

During the same period 7% less electricity was consumed throughout the plant. This is a savings equivalent to a two-day supply of electrical power.

These reductions were achieved for the same level of production in November 1973 as November 1972.

Our Energy Conservation program efforts are paying off and with everyone’s concern and assistance, even this good start can be improved.

With the costs of scarce power resources increasing continually, every employee’s cooperation is needed to continue the fullest possible operation of the plant.


$50,000 Unit… (Cont’d from page 1)

[IMAGE: Photo of helicopter landing in yard with buildings in background, marked “CARSON”]

The pilot gently lands the helicopter in the Reclaim yard. Eric Storch, Project Engineer for the installation, was in charge of the operation. (James Reynolds photo)

quired several days of clearing the yard for the helicopter landing and constant watch against fire.

“We were quite concerned over the risk involved. The fact that everything went so smoothly is attributable to the efforts of the Maintenance, Materials, Plant Protection and Reclaim people,” Storch pointed out after the job was completed.

The new collector cost $50,000 and is expected to be in operation by January 1974.

To date the Uniroyal Chemical plant has spent and committed over $7,000,000 for environmental improvement.

50 MPH AND 68°


Chittenden Insurance Agency, Inc.

Insurance—Mutual Funds—Real Estate

180 Church Street
Naugatuck, Connecticut
Tel. 729-8209

Frederick D. Zonino | Nathan M. Pierpont, Jr.

CHEM-TEXTS – 1973-v07-s219

Page 219

Page 2 CHEM-TEXTS Vol. 7, 1973


Running the plant is not much different than running your own home.

Most of us own a house; have a family; and have an awful lot of bills to pay: a mortgage every month; income taxes and property taxes; clothing; food; college; electric; fuel oil; water; car installments; gasoline; doctor and dentist bills; house repairs; appliances; insurance; contributions; recreation; and many others.

We all know that often our pay check doesn’t cover the expenses that we have incurred. For instance if our pay check is $150 and our bills are $175, we soon look for ways to reduce our expenses: 1) we can buy on credit; 2) borrow money from a bank; or 3) cut them down by doing away with the frills, buying wisely, and saving on fuel oil, water, and electricity, and other things.

The same money problems exist in the plant. Instead of $20 or $100 costs, our bills run $500,000 or $1,000,000. For example our utility bill for one year in this plant—fuel oil, electricity, and city water—is about $3,000,000. About two years ago this combined bill was about $2,000,000.

If it costs the plant $1,000,000 to make a product and we receive $750,000 for it, something has to give. We are losing $250,000 each time we make it. It’s the same situation as running your home.

It’s obvious that you can’t continue to do business this way. The alternatives are: to 1) to increase prices; 2) eliminate major items; 3) close down the production unit; 4) or to control our expenses, reduce waste, and to improve our productivity to get our costs down.

In the chemical industry selling prices have not been going up very fast so that approach is limited. Alternative 4)—controlling expenses—is the road we want to take but our success depends on everyone’s determination to resolve the problems.

At the present time the costs of operating some of our production units are higher than the financial return for their products. As you know—just from running your own home and paying your own bills—something has to be done to improve the situation. If it continues it could put these two units so deep in the red that it would affect all production units and manufacturing services. Each one of us has a stake in this plant. It sinks or swims depending on the efforts of each one of us.

I am asking everyone to reveal the same personal interest in the plant that you would if it were your own home, so that we can help resolve the problems and improve the financial situations of all of its units.

Jan Crane [signature]


Receives $6,000 Award

[PHOTO: Group photo of four people]

Judith Dayner, daughter of John Dayner, Lotol Dept., received the $1500 Uniroyal Foundation scholarship which is awarded to a high school senior and resident of Naugatuck. The total value of the scholarship is $6000. Winners of the scholarship are selected on the basis of intellectual achievement, leadership, and participation in community activities. Judith plans to pursue a doctorate degree in Philosophy. In the photo from left, are her mother Julia; Fred Wintsch; Judy; her father, John; and her sister Katherine.


Unions…

(Cont’d from page 1)

with accidental death and dismemberment insurance increased to the same amount. Survivor income benefits (transition and bridge) were increased from $150 to $175 per month.

Medical Benefits

Improvements also were negotiated in the area of hospital, surgical, and in-hospital medical benefits, the most notable of which is an increased allowance of $10 per day to cover daily charges for doctors’ visits in the hospital.

Accident and Sickness

These benefits have been increased to a $95 weekly amount. In the event of layoff, coverage under the plan will be extended for 90 days.

Benefits for Retirees

Also, certain benefits will now be extended to certain retired employees covered by the new contracts. These include those benefits in areas of survivor income and prescription drugs.

Benefits Among Finest In Industry

The negotiations, leading to the signing of agreements on June 11, has resulted in an overall benefits program among the finest and most comprehensive in all industry today. This is good news but must be accompanied by a sobering thought—the cost of benefits has to be paid for. It now becomes our responsibility —all of us as individuals and also as a group—to perform to maximum ability in order to make this possible. Without our maximum efforts, benefits become a real burden rather than something to be enjoyed.


Water Use Jumps 20%

Increased consumption of water at the Chemical and Synthetic plants in 1973 has exceeded the 1972 consumption by 20%.

Aside from the fact that this extra water is costly, the added input could very probably cause problems in the operation of the liquid waste Pretreatment Plant.

All department heads have been informed to commence a water conservation program to prevent waste and to look at methods to reduce this consumption. All employees are urged to participate in this program by turning off hoses running excessively or shutting down cooling systems when not being used.

[PHOTO: Person near water/equipment]


Trades…

(Cont’d from page 1)

courses are offered free to the participants.

Interested personnel should send their names and job location to Victor Anderson, Engineering Dept.


Stock Plan Ends Aug. 30

The Employee Stock Purchase Plan which began on August 10, 1971 will end with a final deduction on August 30, 1973.

Participants will have until September 28, 1973 to decide whether to accept the stock or request their money back. In either case the employee will receive 5% interest on the money paid into the plan.

Further information on the Plan will be posted on the Bulletin Boards throughout the plant as it becomes available, probably in early September.


Geismar Plant To Expand

The Chemical Division will expand the existing Flexzone and intermediates facility in Geismar, Louisiana by sixty percent to meet increasing customer demands.

The Flexzones are antiozonants used extensively in the manufacture of tires, weather stripping, wire and cable, hose and footwear.

Construction is expected to commence in August. Upon completion it will bring the Chemical Division’s investment in the Geismar operation to more than 120 million dollars.

Flexzone is a registered trademark of Uniroyal Chemical.

Other companies competing in the manufacture of this type antiozonant chemical are Monsanto, Goodyear, Universal Oil and Tennessee Eastman.


SAFETY IS MY RESPONSIBILITY


Environmental Program Costs Over $7,000,000

The Naugatuck Chemical plant has spent or committed over $7,000,000 for environmental improvement of the air and water.

The new $3,000,000 liquid waste pretreatment plant, which is now complete and undergoing trial runs, will cost another estimated $1,000,000 a year to operate.

The conversion of the plant’s power house from coal to a low-sulfur fuel oil at a cost of $500,000, eliminated the discharge of 2½ tons of flyash dust into the atmosphere each day and was a major improvement in cleaner air.

At a cost of several million dollars, over 37 air pollution abatement devices and systems were installed to control the discharge of obnoxious fumes and odors, and plans are underway to control remaining odors.

These multi-million dollar costs have been borne primarily by the plant and not by increased prices passed on to the customer, and as a result have increased plant operating expenses.

Water Good For Burns

The ancient treatment of simply plunging burned skin in cold or ice water is still the quickest way to relieve pain. The cold water does not damage burned skin, but actually helps prevent blistering and aids healing. Keep the burned area submerged until the pain disappears, or apply towels that have been soaked in cold or ice water.


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CHEM-TEXTS – 1973-v07-s212

Page 212

Vol. 7, 1973 CHEM-TEXTS Page 5


Salesmen Set ’73 Goal | Free X-Ray | CHEM-PROD JOTTINGS

Offered Employees

by 7 BUILDING CREW

These jottings on what is going on in Chemical Production is an attempt to get more information to the people in the department.

Hopefully, with the ideas and suggestions of the Chemical Production Operators, we will get information on what the people in the plant want to know. So, next time you see the “7 Building Crew” give them your suggestions to improve this column.


[IMAGE: Photo of men at meeting with car]

At meeting Carl Lawson discusses new Royalene rubber bumper part for 1973 Cadillac. Clockwise from left are Henry Smith, District manager, Carl Lawson, Al Krivitsky, Gary Sullivan, Naugatuck Chemicals manager, Joseph Flannery, Marketing director, Robert Dexter, John Wade, and James McGinn. Also participating in the meeting was Andrew McNeill, Uniroyal Chemical President.

“Estimated sales for District 1 should be 115% ahead of budget in 1973,” according to Henry Smith, Sales Manager of the district, “unless something drastic happens to the economy.”

In 1972 the District was 4% ahead of its budget.

Sells Plant’s Products

Headquartered in Naugatuck, the 5 salesmen of the district sell Naugatuck Chemicals, Reclaim Rubber, and Naugapol — plant products — to customers in the northeast U.S., along with Royalene and Paracril which are manufactured at other Chemical division plants.

Customer Tough On Quality

Smith emphasized at the meeting that although business seems on the upswing, customers have become more demanding for service and quality — par-

ticularly in chemicals like Naugawhite, Polygard, BLE, Betanox and Aminox which if off-specification could shut down their plants. “When that happens,” he stressed, “they don’t come back for more, they buy from another supplier.”

Major Companies Our Customers

One of the major customers for butyl reclaim is Carlisle Tire and Rubber Company which purchases a steady supply of the product.

Other customers serviced by the district are Armstrong Rubber, Armstrong Cork, Crescent Wire and Cable, Carol Cable, Seamless Rubber and Tuck Industries all major companies in tires, flooring, wire and cable.


by Jim Loman

The annual free chest X-Ray will be available again to all employees on Thursday March 22 from 6 A.M. to 6 P.M.

This service is part of the plant’s preventive medicine program to protect an employee’s health against respiratory problems. The service is convenient and fast and takes about two minutes. The mobile unit will alternate between the main Chemical and Synthetic plant entrances and X-rays 125 people an hour.

Prior to the visit employees will be provided a form card to fill out which should be presented to the technicians at the mobile unit.

If X-Ray results warrant further medical attention by an employee’s personal physician, they will be returned to Dr. Elcaness who will notify the employee.

Last year over 800 employees took advantage of the chest X-Ray.


“The reason why so few people are agreeable in conversation is that each is thinking more about what he intends to say than about what others are saying, and we never listen when we are eager to speak.”


SAFETY: We ended the year with 3 lost timers and 11 serious injuries, a total of 14 which is one more than last year. Not so good.

PRODUCTION: Business is running heavier, with most buildings on 6 days. Very heavy in 79 Building. We’re having problems getting Polygard 1 rolling in 109 Building but solutions are in sight.

QUALITY: The rejection rate for 1972 of 2.1% is really great. For a long time we thought 3.0% of production was good. Good job by all.

PALLETS: We need the help of all operators. If we can do a good job separating all broken warehouse pallets from the good ones (stacked up side down) the lift drivers can get them out of service and over to the side of the plant for repairs. We need your cooperation, otherwise these pallets just keep going around and around in our buildings.

100 Building: We recently had funds approved to get rid of the old drum heater on the second floor and to purchase a new one for the first floor.

This should improve the housekeeping and reduce drum handling.

BIK-OT: Sales have jumped substantially and the men in Bldg. 73 and D&G did a good job in meeting a 90,000 pound back order.

AMINOX/BETANOX EXPANSION:

Recently $375,510 was approved to expand the production of Aminox and Betanox in 79 Building. A continuous belt flaker (known as a Sandvik Belt Flaker) will be installed to eliminate the Aminox and Betanox panning operation. The Sandvik Belt Flaker will greatly reduce the amount of material “picked up” from pans. Reduce manual labor, dust & fumes, a safety problem.

It is expected to install the Sandvik Flaker during the 1973 Summer Shutdown and have it operating by January 1, 1974. General Building Fume Control equipment will also be installed to improve the environment.


500 Fire Units Checked

[IMAGE: Photo of workers checking fire extinguishers]

500 fire extinguishers from buildings throughout plant, TSSC, EMIC, and the Bethany Greenhouse were temporarily replaced to have them hydrostatically tested for safety. The new OSHA law requires that the extinguishers be checked every five years, but the Plant Protection department goes a big step further than the federal requirements and checks them every six months for pressure, weight, secure seals, and if necessary, refill them with dry powder or CO². According to Phil DePasquale, head of the Plant Protection group, “the extinguishers are often used but we are not notified to refill them. This creates a safety hazard in the building.” Checking the extinguishers in the photo from left are Fred Sargeant, Dick Oriente, and Dulcidio Echevarria.


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Visit our four floors of famous brands for him and her

Ladies’ Dept.
Couture Coats
Tanner Dresses
Vanity Fair Lingerie
Joyce–Naturalizer Shoes

Men’s Shop
Manhattan Shirts
Botany Suits–Sport Coats
H. Freeman Suits
London Fog Rainwear
Florsheim Shoes
Jaymar Slacks

Lingerie Shop
Vanity Fair
Olga–Barbizon
Schrank Robes
Shadowline

Jr. Sportswear
Collegetown Sweaters
White Stag–Skirts, Slacks
Davis Coats
Peerless Sportwear

Ski Boutique
Ski Jackets
Warm-Up Slacks
Ski Pants
Ski Sweaters
Gloves & Sweaters

Cosmetic & Jewelry Dept.

Guerlain Yves Saint Laurent
Elizabeth Arden Monet
Nina-Ricci Napier
Chanel Marvella Pearls

CHEM-TEXTS – 1971 – Page No. 2

Page unknown

UNIROYAL CHEM-TEXTS

Vol. 5, 1971 | PUBLISHED FOR THE PEOPLE OF UNIROYAL CHEMICAL | No. 2


Crim Named IR Manager

Mitchinson, Melore Receive New Posts

Jesse Crim was named Industrial Relations Manager for the Naugatuck Chemical plant, effective June 1. He succeeds Ron Mitchinson who has accepted a position in the Corporate Industrial Relations Department in Oxford.

Neil Melore was appointed Industrial Relations Manager for the Painesville, Ohio plant.

Crim served as Industrial Relations Manager in Painesville from 1968-1971. He held the same position in the Santa Ana, Calif., and Washington, Ind. plants.

He joined Uniroyal in 1947; is a veteran of World War II; and a graduate of Purdue University.


Hats, Glasses Required

by Bob Shortt

As of May 1, hard hats and safety glasses were required to be worn in designated areas of the plant.

[IMAGE: Photo showing workers wearing safety equipment]

Joining the plant’s safety equipment program of wearing hard hats and safety glasses are two of its more attractive members. From left is Kay Dowling, Chemical Production, and Adeline Farrar, Chemical Plant nurse.

During April, foremen and supervisors discussed the new program with people in their departments. The program is based on a Section of the 1970 Uniroyal-
(Con’t. on page 4)


Profits; Sales Up

Tires; Footwear Improve; Chemical Business Off

Uniroyal, Inc. income increased 10.6% to $10.6 million in the first quarter of 1971 compared with $9.5 million reported for the same period last year.

Sales in the first quarter climbed to a record of $413 million, about an 8% increase over the record $381 million set in 1970.

Uniroyal was the only Company of the “Big Four” rubber companies to report an increase in profits and sales for the first quarter of the year. Goodyear, Firestone, and Goodrich dropped during the quarter.

Tire, Footwear Business Up

Sales of original equipment tires hit an all-time high in the
(Con’t. on page 4)


Phase I Of Liquid Waste Pretreatment Plant Started

Sewerage System Now Being Installed

[IMAGE: Photo showing industrial buildings and sewerage system installation]

A new sanitary sewerage system was installed in the Chemical yard to carry liquid discharges to main sewers of the Chemical plant system.

by Dick Shaw

The construction of Phase I of the new $3,000,000 Liquid Waste Pretreatment Plant is now in progress.

Phase I includes the installation of new sanitary sewers in the Reclaim, Chemical, and Synthetic plant yards. These new sewers will divert the sanitary sewage from the present side streams to the main sewers in order to be ready for transfer into the new pretreatment facilities.

Pretreats For Borough’s Secondary Treatment Plant

The new pretreatment facilities will pretreat the plant’s waste liquids for acceptance into the Borough of Naugatuck’s Secondary Treatment Plant.

Uniroyal Chemical has committed $1,500,000 toward the construction of the Borough’s waste disposal plant, and will pay 60% of the operational costs due to the large volume of the plant’s waste flowing into the Borough’s plant.

50% of Capital Expenditures Allocated to Pollution Control

In 1971, approximately 50% of the plant’s capital expenditures will be spent on pollution control facilities.

A major project currently under study is the elimination of the odors created by the Reclaim operations. By process changes, it is expected that the odors of the Reclaim plant will be controlled.

Waste Control Important

The efficient operation of the waste water treatment facilities depends on everyone’s cooperation in the use of water, prevention of spills, and avoidance of washing chemicals “down the drain.”

The nature of our business requires the use of over 750 differ-
(Con’t. on page 4)

[IMAGE: Photo of Phil DePasquale with concrete tank]

Phil DePasquale shows size of reinforced concrete tank that will be used as a sewage pumping station for one of plant’s buildings.


Medicine Search Started

[IMAGE: Photo showing three scientists studying a molecule model]

Studying a molecule prepared for pharmaceutical use are from left Drs. Costa Courduvelis, Zaven Ariyan, Coordinator of program, and Terry O’Brien.

by Dr. Zaven Ariyan

A Pharmaceutical Research Program has been initiated to study and screen chemicals for possible medical use. Assisted in the search by outside pharmacology laboratories, the group is interested in developing chemicals which could be made at the Naugatuck plant.

Five Year Goal

The main aim within the next three to five years is to obtain a drug through clinical work and receive approval from the Food and Drug Administration to market it. Research work is presently centered on antiinflammatory drugs for the treatment of arthritis; cardiovascular antihypertensive drugs for high blood pressure and related disorders; and tranquilizer related drugs.

The Chemical Division R & D group consists of Dr. Zaven S. Ariyan, Coordinator of the Program and two Senior Research Chemists, Dr. Constantine I. Courduvelis and Dr. J. Terence O’Brien.

CHEM-TEXTS – 1971 – Page No. 6

Page unknown

UNIROYAL

Merry Christmas – Happy New Year

CHEM-TEXTS

Vol. 5, 1971 | PUBLISHED FOR THE PEOPLE OF UNIROYAL CHEMICAL | No. 6


Achieve United Givers Goal With $21,023

Making Xmas Happier

[IMAGE: Group photo of people with toys and dolls]

Christmas will be happier for underprivileged children due to the efforts of Bertha Mitchell, Ann Grant, and Sandy Bond who organized collection of toys, games, dolls and books among Chemical employees. Gracie Stone presents Sandy with 48 pairs of gloves she hand knitted and 50 stuffed dolls. From left in photo are Bertha, Ann, Gracie and Sandy.


Highest Amount Ever Pledged

The United Givers drive was the most successful ever conducted at the Naugatuck Chemical plant with 1008 employees out of 1450 contributing. Employees pledged $21,023—$23 over the $21,000 goal—to the 16 agencies in the Fund. This is the highest amount contributed to the UG by Naugatuck Chemical employees.

The average contribution of employees who pledged was $19.

Six departments exceeded their goals; EMIC; Materials; Research and Development; Synthetic Production; International; and Accounting; EMIC topped its goal by $548 with an average contribution of $31; and Research and Development pledged the highest total, $6195.

All departments approached their goal, with some not
(Cont’d. on page 3)


[IMAGE: Group meeting photo]

Department canvassers hold discussion on progress of the United Givers. A large part of the drive’s success was due to their efforts. Attending session were from left: S. Sapio, C. Roland, E. Semaskvich, J. Adamaitis, H. Yacek, F. Commendatore, and W. Kenney.


JA Forms Pingyanco Company

[IMAGE: Group photo of executive officers]

Executive officers of Pingyanco and Uniroyal Chemical Advisors hold a public offering of the company’s stock to finance their operations. Represented in photo from left are Randolph Porter, Klaudia Witwicki, Jess Crim, Industrial Relations Manager; Jo Ann Niski, Charles Roland, URW Local 308 President; Mary Mannion; Joseph Rzeszutek, URW Local 218 President; Linda Litke, Sheldon Salzman, Factory Manager; Diane Carignan, Joseph Bush, Robert Tourangeau and Christopher Bernard.

by Jim Chambers

Pingyanco, the Chinese word for Peace, is the new name of the Junior Achievement Company sponsored by Uniroyal Chemical.

One of the major products of the Company is a Peace symbol cut out of felt for wear on clothing or for use as a room decoration. Other products being made by the Company every Tuesday evening from 7 to 9 P.M. are spike “n” pen sets and toothpaste dispensers. Several products are still on the Company’s design board.

Purpose of JA

The basic purpose of the JA program is to give high school students actual business experience and to develop an understanding of the basic economic
(Cont’d. on page 4)


[IMAGE: Group meeting photo]

Sitting on the other side of the room were from left: R. Harrison, F. Mayo, T. Geise, K. Dowling, L. Kaiser, K. Beardsley, J. Labrecque (hidden), D. McCormack, R. Amidon, W. Leukhardt. R. Van Allen (hidden), S. Alper, C. Ruggles and S. Korpusik.


Dividend Declared

Uniroyal declared a quarterly dividend of 17 1/2 cents a share on the common stock, payable December 24 to stockholders of record November 22.

The Company also declared a dividend of $2 a share on the first preferred stock, payable December 24 to stockholders of record November 22.


$21,000 Unit Stops Fumes

by R. Ashby and W. Miller

A new $21,000 disposal facility, installed at the Synthetic Pilot Plant, was another step in the plant’s pollution abatement program. The unit disposes of unreacted propylene and ethylene generated when experimental batches of Royalene® crackless rubber are made.

The stack burns off the waste hydrocarbons completely in a smokeless flame by shooting jets of steam into the burning zone. The steam forces ambient air into the flame and creates intense turbulence which results in thorough combustion of the pollutant gases.

The new disposal system eliminates a fire hazard and air pollution. It also allows the production of larger batch sizes
(Cont’d on page 3)


Sno-Plow Almost Breaks Youth’s Neck

by John Gandolfo

A dangling scarf, caught in the pulley belt of a snow plow, almost strangled my 18 year old son, Russ

On Thanksgiving morning, he had just about finished plowing the heavy snowfall from the driveway when he opened his coat and his scarf became loose. As he bent over the plow to change the position of the pinpoint, the scarf got caught in the pulley dragging Russ toward the hot motor and rotating belt.

The cotton scarf, looped around his neck, started to strangle him and would possibly have broken his neck and caused severe burns to his face had not the cotton fabric
(Cont’d. on page 2)

Synthetic Rubber Plant To Close

UNIROYAL CHEM-TEXTS

Vol. 7, 1973 | PUBLISHED FOR THE PEOPLE OF UNIROYAL CHEMICAL | No. 5


Synthetic Rubber Plant To Close


Top UG Goal With $22,010

Third Successive Year

Uniroyal Chemical people again topped the United Fund goal. This year’s goal was $21,000. Pledges and contributions amounted to $22,010.

944 employees—or 65% of the people at the Naugatuck location—participated in the annual drive to raise funds for the work of the 16 charitable and social organizations in the Fund.

4 Departments Exceed Goals

Four departments — Reclaim Production, Chemical Engineering and Mechanical, Research & Development and EMIC exceeded their goals with EMIC going over its goal by $1146.

Research and Development

(Cont’d on page 4)


[CENTER IMAGE CAPTION:]
The Synthetic Rubber plant was constructed by the U.S. Government during WW II. It was purchased by Uniroyal Chemical in 1955. Bldg. 17 and the Synthetic Pilot Plant will not be affected by the closing and will continue to operate.


Although rumors had persisted for a long time that the Synthetic Plant would close, it was hoped that each year would bring an economic miracle and keep it operating. But the sad end of a historic era came on November 27 when the Company announced final plans to cease operation of it.

For several years efforts had been made to keep the plant operating and getting it in the black, including the possibility of introducing new products. But in spite of the cost reduction efforts and the study of various alternatives, the plant continued to be non-competitive.

Obsolescence A Major Factor

Even a reduction in labor costs was not a solution and would not of itself have kept it in operation.

Plant obsolescence, increased power and utility costs, raw materials and market conditions were some of the many factors which contributed to the closing.

The phase out will start about

(Cont’d on page 4)


Crim New Personnel Director

Jesse E. Crim, Industrial Relations Manager, has been named Director of Personnel for the Uniroyal Chemical division, it was announced by Andrew J. McNeill, President of Uniroyal Chemical.

In his new position Crim will be responsible for the coordination of Industrial Relations activities and Personnel and Organization Development and Planning in the Chemical division. In addition he will temporarily retain certain special assignments in the Naugatuck factory.

In 1971 he was appointed Industrial Relations Manager for the Naugatuck Chemical plant and coordinator of IR managers for the divisional plants. Prior to his Naugatuck position he was IR Manager at Painesville, Ohio from 1968 to 1971. He held the same post at the Company’s Santa Ana, Calif. and Washington, Ind. plants.

(Cont’d on page 4)


$50,000 Unit for Cleaner Air Installed

[LEFT IMAGE CAPTION:]
It took 3 mins. 8 secs. to fly from the ground to the roof; pick up the cyclone; and return to the ground.

[RIGHT IMAGE CAPTION:]
The helicopter pilot skillfully maneuvers the $50,000 air pollution control device into position. (Photos by James Reynolds)


As part of Uniroyal Chemical’s commitment to comply with the Federal and State’s emission standards of the Clean Air Act of 1970, the Reclaim Plant installed an air pollution control device to collect and recycle the lint and rubber particles which were emitted from two of the cyclones that convey the finely ground rubber to the digesting operation.

A Delicate Operation

To install the 6000-pound system a helicopter airlifted it from the ground to the reclaim roof, completing the delicate operation within 3 hours on a Saturday morning. Three obsolete cyclones were also removed from the Reclaim roof.

Ordinarily a job of this nature, according to Eric Storch, who engineered the project, would have required two to three weeks.

Lands In Reclaim Yard

Besides the skill of the helicopter crew, the maneuver re-

(Cont’d on page 2)

CHEM-TEXTS – Vol. 5 No. 4 – Page 3

Page 003

CHEM-TEXTS

Vol. 5 No. 4 | Page 3


New Research Laboratory Studies Pollution Causes

Dr. Jim Brown, left, discusses results of Microbiology Sensitivity Test with, from left, Dr. Dave Liu, Irwin Prager, Suren Semonian, and Dr. Charles McCleary, Director of Research and Development. The test assigns the sensitivity levels of the microrganisms used in the biological secondary treatment process.

by Dr. Jim Brown

If chemistry causes pollution, chemistry should be able to solve the problems of pollution.

This is the philosophy behind the new Pollution Abatement Laboratory recently opened by the Research & Development department near the Tire Gate entrance.

The $70,000 structure, which


Oliveira, The Music Man

As a hobby, Joe Oliveira, one of the plant’s carpenters, makes violins and is also an accomplished violinist. Joe uses special treated maple and spruce wood in his violins, which are worth $500 to $600 each.

Two of the six violins he has made over the years are used by his two sons. One plays first violin in the Houston, Texas Symphony and the other is a concert violinist in New York.

It takes Joe about 70 hours to make a violin.

On many an evening during dinner, Joe and his wife listen to the recordings of their sons’ violin music, knowing that the beautiful sounds come from an instrument he created.


will cost approximately $100,000 a year to operate, is equipped with all the necessary equipment for performing water and waste stream analyses in support of our more consolidated work in all aspects of pollution abatement for the Chemical division plants. The laboratory will be the center of all divisional activities in water and air pollution control, ranging from pilot scale biological treatment systems and toxicological evaluations of the effects of various materials on aquatic life to developing specialized chemical engineering unit operation techniques for pretreating difficult-to-handle liquid wastes.

65 Chemicals Surveyed

One of the group’s most re-


Group Tops 750,000 lbs. No Rejects

by Bill Broden

On January 1, Strong Scott operators, Henriques Marques, Tony Rebelo, and Harry Searl started a production run of BIK and BIK-OT which resulted in over 750,000 lbs. of the chemicals without a reject for quality. The long run ended on June 10 when the first batch in 5 1/2 months was off-spec.

Both chemicals have presented serious quality problems over the years because of their reaction to humidity changes which affected the Grinding operation.

Previously, it was not rare for a batch to be off-spec and the materials had to be reprocessed which greatly increased the cost of the products and reduced or eliminated their profit.

According to Jim Cravo, Foreman of 73 Bldg., “It burned us up to work so hard and see our efforts wasted. One day we put our heads together and with technical assistance from the Process Engineer on the job we tried some new approaches to the problem and achieved this turnaround in quality improvement. Our real challenge now is to top the 1,000,000 lbs. mark.”


Jim Gatling performs an analysis test for mixed liquor suspended solids and mixed liquor volatile suspended solids to determine the total solid content and the determination of the number of organisms in the activated sludge.

cent accomplishments was a comprehensive survey of 65 chemical processes to establish present waste loadings and flows, and to pinpoint major, individual sources of pollution within the plant. Further, the survey served to locate and define areas for reduction in waste, recycling possibilities, and product recovery. Much of this information is required for the safe and efficient operation of the new biological secondary treatment plant which is now being constructed by the Boro of Nau-


Cafeteria Remodeled

Remodeling of the Synthetic Cafeteria was recently completed. Attractively redecorated with new floral design drapery, bright ceiling lights, and colorful chair coverings, the dining room matches eating places in the area.

The cafeteria is in Bldg. 1.


Profits (cont’d. from page 1)

compared with the previous record of $817,538,000, last year.

Net income for the six months period was $26,104,000, equivalent to 88 cents a common share, and represented a gain of 15% compared with the $22,709,000, or 78 cents a share, reported last year.

Division Sales Off

Sales and earnings for the Chemical division were down for the first six months of the year, still running considerably below last year’s figures.

Sales in chemicals were below budget and face severe price competition from domestic and foreign products.

Recently we lost one of our major Naugapol customers which hurt sales of this product.

Generally the profits of Reclaim, Colloids and Naugapol are not in a good position.


Jack Paul examines the activated sludge under the microscope to identify the organisms present in the material.

gatuck. The Chemical plant is contributing $1,500,000 to the construction of this facility. The Chemical plant is also building a $3,000,000 liquid waste pretreatment (primary) plant in the south reclaim yard, which is scheduled for completion in De-


Curt Rice performs a Chemical Oxygen Demand analysis test to measure organic content of waste water.

cember 1972.

Tour Scheduled

A tour of the lab was conducted for plant personnel in September to see the facilities and how the work of the group is helping the plant achieve its environmental control program.


Quiet Summer For Residents

New silencer controls noise of compressor in power plant. The loud vibration from the compressor caused noise pollution for employees and neighbors. Checking operation of silencer are from left, Bill Maguire, George Arndt, and Joe Mambrino.

by George Arndt

Last summer the noise pollution caused by cycle pulsations in the intake piping on one of the 1000 CFM air compressors of the power plant brought numerous complaints from the East Side residents of Naugatuck.

The noise problem was recently stopped by the installation of a new high-efficiency silencer normally used in critical

“noise problem locations” such as hospital areas.

A complete revision of the present facility, changes in the intake and discharge piping, and improvements in the compressor foundation as recommended by Habekost Engineering, Inc., Compressor Consultants, eliminated the noise problem.

Since the installation, no complaints have been received from the Naugatuck residents on the East Side of the town.

CHEM-TEXTS – 1971-v05-i06-s205

Page 205

Page 2 | CHEM-TEXTS | Vol. 5, No. 6


“PEACE ON EARTH TO MEN OF GOOD WILL..”

We pray for Peace but half the world’s people are at war or involved in civil strife. While each side is sure of their cause, the result is still pain and suffering, grief and anguish.

None of us can singly alter the events that are occurring. We can, of course, politically try to express ourselves, but so often the political choice is not one of peace or war, but is more closely related to personalities or domestic problems.

What we can do individually is act as “men of good will” by our charitable deeds and by our daily activities.

We can also pray, and in this period of holy days perhaps all of us can reflect on the suffering around us and stop briefly and pray for peace.


ANYWHERE, ANYTIME, ANYBODY

As some of you may know, I recently suffered an off-the-job accident with an aluminum extension ladder that suddenly developed a will of its own. The result of this momentary carelessness was a cracked bone in my arm and a rather awkward cast.

This accident brought home to me the ease in which a careless or unthinking action could result in an accident.

I hope each of you will continue to be alert towards the unexpected because the accident that happens can be yours.

I sincerely wish you and all the members of your family a Most Happy Christmas and New Year.

[Signature]


$225 Paid For Ideas

[IMAGE: Photo showing two men, with “SAFETY FIRST EMERGENCY EYE WASH FOU…” sign visible]

Jerry Ferguson, left, and Hugh Garahan of the Roylar plant, seem quite excited over the checks awarded for their Ideas.

by Pete Welch

Nine employees received $225 for Ideas submitted during the past months. The Ideas centered on improvements in the plant’s operations and reductions in costs.

Employees who received $25 for their suggestions were Anthony Galletta, Robert Guest, Ray Kubick, Hugh Garahan, Paul Blasko, Jr., Jerry Ferguson, Mario Jannetty, George Salokas, and John Wawer.

Letters of Commendation were given to N. Croce, M. Watson, D. Bedard, W. Carreiro, F. Sordi, E. Evans, B. Zukauskas, W. Palmoski, F. Wallace, J. Gandolfo, K. Searles, L. DeLaRosa, and M. Schluensen.

A work area is a good place to look for Ideas.

Start with present work methods in the department. Is there a better, easier way to do the job? Can it be done faster?

If something has been done the same way, every day for ten years, there’s a good possibility that it’s being done wrong and inefficiently.

Ideas Pay Lots of Money

There’s no limit to the amount of money awarded for an Idea. The minimum award for an approved Idea is $25.


Hospitals Approved By State

[IMAGE: Photo showing Dr. Jelley and Adeline Farrar]

Dr. Jelley, plant physician, shows Adeline Farrar R.N. certificate of approval for plant’s hospital facilities.

by Bob Shortt

Uniroyal Chemical was the first industrial plant in this area to pass the Connecticut State Department of Health inspection and become eligible for a license to operate hospital facilities at the Chemical and Synthetic plants, according to Helen Coburn, R.N., of the Conn. State Dept. of Health.

Requirements Strict

The Laws impose tighter regulations upon the conduct of industrial health facilities in the State.

Besides the strict requirements for the physical facilities, equipment and supplies, the Law requires that a Medical Director, who is a physician licensed in Connecticut, and sufficient registered nurses be available to provide health services to employees. It also requires that at least one individual, who has successfully completed the Advanced Red Cross First Aid course, shall be on duty to provide first aid services whenever a registered nurse or physician is not on duty in the plant.

To date, 39 employees have taken the necessary First Aid courses which involved 20 hours of instruction and demonstrations.


Water Good For Burns

The ancient treatment of plunging burned skin in cold or ice water is still the quickest way to relieve pain. The cold water doesn’t damage the burned skin, but actually helps prevent blistering and aids healing. Continue the treatment until the pain disappears, or apply towels soaked in cold or ice water.


Sno-Plow

(Cont’d. from page 1)

[IMAGE: Photo showing Russ Gandolfo demonstrating scarf caught in pulley belt]

Russ Gandolfo, right, shows how scarf caught in pulley belt and almost broke his neck.

given way. Ironically, it was the first time my son had worn a scarf when working outside.

Inside the kitchen, my wife was cooking a Thanksgiving turkey. What almost turned out to be a day of tragedy, was really a day of thanksgiving for us.

When they talk about the unexpected happening, I know better than ever what they mean.


Avoid Danger In The Bedroom

by Sal Aloise

There are two bedroom practices that may save you and your family if your house ever catches fire during the night; 1) keep the bedroom doors closed, 2) have a second method for escaping outside if the normal exits from your bedroom are locked.

13% of the fires in a home start in the bedroom. The bedroom door, which is the normal escape to safety quickly becomes a death trap—when opened—from lung-scorching heat, poisonous fumes, and choking smoke.


Christmas On The River

In a continuing program to improve the physical appearance of the plant, 100 Christmas trees were planted along the Naugatuck river bank near the Reclaim plant. The trees will grow to a height of 12 to 15 ft. and provide a scenic effect on an otherwise drab section of the Reclaim yard. The trees are a small part of a $4,000,000 program to improve plant buildings and facilities.


BOB’S CAMERA SHOP INC. [Logo]
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CHEM-TEXTS – Vol. 5, No. 6 – Page 3

Page 003

Page 3 | CHEM-TEXTS | Vol. 5. No. 6


$21,000 Unit…

(Cont’d. from page 1)

than previously made at the plant.

Mike English was the Process Development Engineer for the process requirements and Rod Ashby was Project Engineer for the design and construction of the unit.

The new facility burns off waste gases completely in a smoke-less flame, and eliminates air pollution and fire hazard.

[IMAGE: Industrial facility/equipment]


United Givers

(Cont’d. from page 1)

[IMAGE: Group of people at a table reviewing documents]

United Givers Committee review results of the annual plant drive to raise $21,000. From left are Gary Arndt, L. Kaiser, M. Makoski, J. Carroll, Chairman; R. Amidon, F. Mayo, and Kay Dowling. Committee members absent at time of the photo were R. Van Allen, F. Commendatore, E. Semaskvich, L. Raskauskas, C. Roland, H. Witt, J. Rzeszute, and J. Vergosen.

DEPARTMENT BREAKDOWN

Department Goal Pledge No. of Givers Average Pledge
Chemical Production $2350 $2059 113 $18
Reclaim Production 2100 1971 112 17
*Synthetic Production 1600 1612 75 21
Eng. & Mech.—Chemical 1550 1541 93 16
Eng. & Mech.—Syn. 1000 630 52 12
*Materials 1350 1474 72 20
Factory Services 1200 901 44 20
*Research & Develop. 5850 6195 262 23
*Accounting 900 974 53 18
*EMIC 3000 3548 123 28
*International 100 118 9 12
*exceeded goal $21,000 $21,023 1008 $19

53 employees suffered head injuries in the plant during 1970.

18 occurred in the Chemical Mechanical department; 11 in Synthetic Production.

170 eye injuries occurred in 1970, eight of which were serious.

53 injuries took place in the Mechanical (Chemical) department and 36 in Chemical Production.


achieving it due to employees on a leave of absence, sick, or retired.

The amount represents approximately one-third of the total Industrial Division goal and reflects the generosity of Chemical employees in their support of community activities.

Canvassers who solicited contributions in the different departments and not in the photos were: R. Allen, J. Baclawski, M. Bausano, G. Bradshaw, P. Byra, A. Follachio, R. Gencarelli, H. Greenfield, J. Honyotski, Jeannine Labrecque,


Appointments Announced

Art Aronson has been assigned to the position of Maintenance and Construction Engineer for the Chemical and Reclaim plants.

Sal Aloise, a Supervisor in the Safety department, has been named Foreman in Chemical Production.

Jim Loman joined the Safety Department in Industrial Relations, replacing Sal Aloise.

Don Bates has been named Operations Foreman of the Emulsion and Non-Aqueous Synthetic Pilot Plants.

Ray Pekoek has been appointed Operations Foreman of the Chemical Pilot Plant.

Ben Pranulis assumed the position of Mechanical Foreman in the Chemical Pilot Plant.

Ed Hunwicz has been named to the new position of Mechanical Foreman of the Emulsion and Non-Aqueous Synthetic Pilot Plants.


SAFETY IS MY RESPONSIBILITY

DON’T DRINK AND DRIVE

P. Laurenzi, L. Lombardi, F. Lynch, D. McCormack, J. Sullivan, and R. Terino.

Chairman of this year’s drive was Jim Carroll of the Engineering department. Members of the Committee were R. Amidon, Gary Arndt, F. Commendatore, K. Dowling, L. Kaiser, H. Koss, W. Lavelle, M. Makoski, F. Mayo, L. Raskauskas, C. Roland, J. Rzeszutek, E. Semaskvich, R. Van Allen, J. Vergosen, and H. Witt.


Mother To Five Calves

[IMAGE: Man with calf]

Jim Brown bottle nurses week old Hereford calf at Uniroyal farm. The calf’s cow died at birth.

Five white faced Hereford calves were recently born at the Uniroyal Farm in Middlebury, but shortly after their birth each of their cows died. Two of the calves were twins.

The calves, ranging in age from 1 week to 4 weeks, are now being bottle fed, and owe their good healthy growth partially to Jim Brown, a next-door neighbor and a Foreman in the Synthetic Mechanical department, who sometimes assists in the feeding.

The farm is located at the intersection of Christian Road and Route 188 in Middlebury, only a short distance from the Oxford Management and Research Center.


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$150,000 Gift To Hospital

[IMAGE: Three men in front of building under construction]

Uniroyal Chemical and Footwear contributed $150,000 to the new Waterbury Hospital. In front of the new facility are from left, Carl Toothaker, Footwear Factory Manager; Richard Derr, Hospital Administrator; and Sheldon Salzman, Chemical Factory Manager.

A total of $150,000 was contributed to the Waterbury Hospital Building Fund over a five year period by the Uniroyal Chemical and Footwear Plant.

The Hospital is constructing an eleven story building which will contain a new surgical operating room on the ground level floor, a new pediatrics center, and increased bed facilities.

The structure is near 75% completion and will be dedicated in early summer, 1972.

The combined facilities of St. Mary’s Hospital, which is also undertaking an expansion program, will provide the finest in medical services for the residents of Waterbury, Naugatuck and surrounding towns.


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Lingerie Shop
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Cosmetic & Jewelry Dept.
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CHEM-TEXTS – 1971-v05-i05-s200

Page 200

UNIROYAL CHEM-TEXTS

Vol. 5, 1971 | PUBLISHED FOR THE PEOPLE OF UNIROYAL CHEMICAL | No. 5


Construction Started On New $3,200,000 Pretreatment Plant


Nine Months Sales Up

Net income for the nine months ending October 3, was $33,234,000, equivalent to $1.10 per share of common stock compared with $27,852,000 or 92 cents a share for the comparable period last year, an increase of 19.3%. Earnings were equivalent to $1.04 per common share after adjustment for the potential dilution related to the company’s convertible debentures issued in February 1971.

Sales for the nine months totaled $1,277,000,000, a gain of 8% over the $1,183,-000,000 for the same period in 1970.

Net income of Uniroyal, Inc. for the 3rd quarter totaled $7,130,000, equivalent to 22 cents per common share, a gain of 38.6% compared with $5,143,000, or 14 cents per share, reported for the quarter last year. Sales increased 9% to $400,-000,000 compared with

$366,000,000 for the third quarter of 1970.

Net income for the 3rd quarter and 9 months was adversely affected by the following factors: freeze of price increases; wage increase costs prior to the

(Cont’d. on page 3)


Drive Nears $21,000

by Jim Carroll

The United Givers drive to raise $21,000 for the 16 Agencies in the Fund which provide needed services for families in communities in which most employees live is nearly completed.

Employees have pledged $20,260 to date and only $740 is needed to achieve the plant’s goal of $21,000. The average contribution amounts to $21.40 per employee who donated.

(Cont’d. on page 2)


Unions Elect Officers

[PHOTO: Two images showing union officers]

Joe Rzeszutek, left, was elected President. Cy Blanchard, right, Vice President; and Henry Hook, to the Executive Committee.

by T. Lee and F. Mayo

439 URW Local 218 Union members elected new union officers for a 3 year term.

Joe Rzeszutek was elected President for a seventh

(Cont’d. on page 3)

Charles Roland, right, new 308 President is congratulated by Rocco Manulla, left, Art Calder, right, and Frank Sordi.

by Walt Tabaka

URW Local 308 members elected Charles Roland, President for a three year term. Also voted into office were Rocco Manulla, Vice-Pres-

(Cont’d. on page 3)


by Dick Shaw

Quietly along the Naugatuck River bank, opposite the Synthetic plant, construction of the new $3,200,000 liquid waste pretreatment plant is making rapid progress. Completion is scheduled for the Fall of 1972.

The facilities will pretreat 3,000,000 gallons of waste water a day for discharge into the Boro of Naugatuck’s water pollution control plant for secondary biological treatment. After treatment at the Boro’s plant, the water will be discharged into the Naugatuck River which is classified “C”, and suitable for fish, game and wildlife.

The steel superstructure for the Operations Building is complete and work has started on the interior of the building which will serve as the operational center for the pretreatment facility. A waste water collection pipeline, encased in solid concrete to prevent upheaval and breakage during high water periods, has been installed at the base of the river bank. This pipeline will connect the plant’s discharge outlets to a new pump station currently under construction near the south yard sewer outfall.

Foundations for the two 82 ft. diameter clarification

(Cont’d. on page 3)


[AERIAL PHOTO: Shows pretreatment plant construction site]

The Pretreatment plant occupies an acre of land near the Synthetic reactor area along the Naugatuck river.


987 Join Stock Plan

by Jack Dunn

987 Chemical Division employees exercised their options to participate in the third stock purchase plan for Uniroyal employees.

These employees elected to purchase 59,617 shares of Uniroyal common stock by 46 payroll deductions over the next 2 years.

The purchase price of the stock was $19.3125.

The enrollment figure represents 61% of the Chemical division employees at the Naugatuck location.

18,000 Uniroyal employees

in the U.S. and Canada joined the plan, electing to purchase over 800,000

(Cont’d. on page 4)


[PHOTO: Construction site view]

The $3,200,000 facility will be completed by the Fall of 1972.

CHEM-TEXTS – Vol. 5, No. 5 – Page 3

Page 003

CHEM-TEXTS

Vol. 5, No. 5 Page 3


Gillette, Welch Named To Head Up Idea Plan

[IMAGE: Sam Gillette, right, discusses methods with Pete Welch to improve Idea Plan.]

Sam Gillette, Manager of Methods Engineering, was named Idea Plan Administrator with overall responsibility for the program.

Pete Welch, Industrial Relations, was named Coordinator of the Plan and is responsible for the coordination of it among section Administrators.

In his first few weeks as Coordinator he has already processed a good many Ideas and has initiated new approaches to handle Ideas in quicker time.

Section administrators are Gary Arndt, Pilot Plants; Andy Perrella, TSSC; Lou Coscia, Labs; Ernst Krauss, Chemical Mechanical; Clayt Houseknecht, Synthetic Mechanical; Lee Owens, Synthetic Production; Joe Bucciaglia, Chemical Production; Charles Reich, Reclaim Production; Frank Lynch, Materials; Larry Mambrino, Control; and Hal Lynch, Purchasing.

There is no maximum limit to the amount of awards. If the calculated value of the Idea exceeds $1,000, the Idea is submitted for consideration of a higher award.

GIVE WHERE YOU WORK


Lady Luck Prevents Accident

Lady Luck prevented the possible loss of both hands of an employee while he was repairing the mills in one of the plant’s production facilities.

When he attempted to adjust the rollers, another employee inadvertently started up the machinery. Fortunately, the electrical switch was in a reverse position and the rollers operated in reverse.

In the repair of equipment, the electrical power should be “locked out” on all moving equipment to prevent accidental operation. If the equipment is “locked out” each time, Lady Luck has no control over safety.

The plant has a good control procedure for equipment “lock outs”. This area of employee safety is presently being handled as a priority concern by the Chemical Labor-Management Health & Safety Committee.


Cards Finish In Last Place

by Howard Slason

The Synthetic Cards softball team had a poor season, finishing in the cellar. The team’s finish was attributed to an irregular defense, inconsistent hitting, and injuries.

The “old pro” Charlie Roland carried most of the team’s pitching chores, but inadequate hitting and fielding support hurt his effectiveness.

Vic Kloc led the team in hitting with a .600 average and Mike True led the Cards in home runs.


Employee Honored

The Archdiocesan Medal of Appreciation was awarded to Alex Nole, by Archbishop Whealon of Hartford for his work in the Archdiocese.

He has been a religion instructor in St. Pius X parish for 15 years, and for the past 4 years lay director and curriculum coordinator of the CCD program. He is also president of the parish council.


SAFETY IS MY RESPONSIBILITY


Construction Started

(Cont’d. from page 1)

[IMAGE: Staples High School students collect samples of waste discharge for analysis of contents. The group visited the plant regularly for three weeks as part of an environmental study.]

tanks are rapidly nearing completion.

Committee Responsible

An environmental control committee, composed of 22 members from all plant departments, reviews the progress of the pretreatment plant once a month with the Factory Manager.

This committee uses Logic-Network diagrams which graphically show the progress of each departments’ responsibility and is updated once a month.

The successful operation of the pretreatment plant will depend on individual employees, particularly production and laboratory personnel.

For example, a spill of some materials which are washed down the drain, could disrupt the Chemical pretreatment plant and the Boro of Naugatuck’s secondary treatment plant.


Nine Months

(Cont’d. from page 1)

freeze; slow down in capital spending throughout industry; lower sales and earnings for industrial products; low-cost foreign and domestic competition in footwear and chemical business; heavy start-up costs at the Opelika, Ala. tire plant; and heavy expenses in the development of steel belted radial ply passenger tires.


Unions…

(Cont’d. from page 1)

Chemical Production sewers will be connected together through this line to the new waste water pump station. The line is encased in concrete to prevent uplift during high river water conditions.

Unions…

(Cont’d. from page 1)

term; Cy Blanchard, Vice President; Bob Lestage, Secretary; and Jack Hoey, Treasurer.

Elected to the Executive Board were Henry Hook, Bill Mariano, Frank Wasilesky, Stan Mazanski, Chester Fazziano, Julius Cohen and Edith Evans.

The Election Committee, which supervised the elections and counted the ballots, was Tom Lee, Bob Harrison and Fred Mayo.

ident; Art Calder, Secretary; and Frank Sordi, Treasurer. John Needham received the highest number of votes as a member of the Executive Board. In order of votes received, others elected to the Board were Bill Stenson, Gene Doughty, Ernie Molnar, Jean Burke, John Sullivan, and Joe Arbachauskas.

Chairman of the Election Committee was Walt Tabaka who was assisted by Marie Yaroshefski, and Len Dumonski.


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CHEM-TEXTS – 1971-v05-i04-s195

Page 195

UNIROYAL CHEM-TEXTS

Vol. 5, 1971 | PUBLISHED FOR THE PEOPLE OF UNIROYAL CHEMICAL | No. 4


$6000 Awards Offered

10 Uniroyal scholarships will be awarded to children of employees—with five or more years of continuous service—who attain the highest finalist qualification in the annual scholarship competition conducted by the National Merit Scholarship Corporation.

Scholars are chosen on the basis of scholastic aptitude, leadership and good citizenship. The Company plays no part in the selection of the scholars.

No Application Required

Eligible high school students must take the new combined
(cont’d. on page 2)


Profits; Sales Up

Chemical Sales Off

Net income for the Company increased 18.1% for the second quarter of 1971 compared with the second quarter of 1970.

Sales for the quarter set a new record of $464,161,000, a gain of 6.3% compared with the previous record of $436,714,000 set last year.

Net income for the quarter was $15,554,000 equivalent to 53 cents a share of common stock, compared with $13,170,000 or 46 cents a share, reported for the second quarter of 1970.

Sales for the first six months of 1971 also set a record of $877,327,000, a gain of 7.3%
(cont’d. on page 3)


Plant Safety Record Marred By Injuries

Since July 10, a rash of accidents occurred in the plant when 21 employees were injured in an 8 week period. Twelve were lost time accidents in which employees required Hospital treatment; the others were serious injuries requiring treatment by the plant nurses.

This series of accidents took place only a month after the plant received an Award of Merit from the National Safety Council for its “noteworthy safety performance” in 1970 when lost time accidents dropped to 6 from 24 the previous year.

1971 Started Well

1971 started as a safe year. From January to June, only 3 employees were injured in lost time accidents and 36 suffered serious injuries. The incidence of serious injuries remained at the same level as in 1970 when 33 serious injuries happened for the same 6 month period. Although this was no significant improvement, it nevertheless showed no major increase in this type of injury.

Pilot Plant Explosion

The explosion in the Chemical Pilot Plant, Bldg. 72 was the most serious to befall the plant in several years. A 20 gallon reactor exploded, causing a flash fire in the building and extensive damage to the piping and equipment. The heat of the fire opened up the sprinkler system flooding the area with water. It was the alert action of Chris Owens, who narrowly escaped injury from the blast, and Al Grella, that was greatly responsible for extinguishing the fire and preventing greater damage to the area.

One employee was seriously burned with 3rd degree burns over 20% of his face and chest
(cont’d. on page 4)

Explosion ripped interior walls of Pilot Plant; shattered windows; and tore hole in roof. The structural steel framework of the building was not affected

The explosion occurred in small 20 gallon reactor shortly after a sample was taken.


Employees Clean-Up River

by Bob Van Allen

Five Uniroyal Chemical Employees recovered 75 discarded tires from the Naugatuck River during “Clean Up” week.

The Clean-Up started when Stan Korpusik and Frank Lynch of the Materials Department toured the river’s banks from Waterbury to Beacon Falls to locate the tires thrown into the river.

For three days Joe Trangle, Vladas Krakauskas and Adnell Lee covered a 20 mile area to pick up the tires and truck them to the Reclaim plant.

GIVE “WHERE YOU WORK”

Materials department group points to discarded tires recovered from the Naugatuck River. From left are Stan Korpusik, Joe Trangle, Vladas Krakauskas, and Frank Lynch. Not present was Adnell Lee.

Vladas Krakauskas cautiously wades the river to recover 75th tire. Ready to offer assistance on bank was Pat Barriault.


Dividend Declared

Uniroyal declared a dividend of 17 1/2c a share on the Company’s common stock. The dividend was payable Sept. 25 to stockholders of record Aug. 23.

The Company also declared a dividend of $2 a share on the 8 percent first preferred stock. It was payable Sept. 25 to stockholders of record Aug. 23.

CHEM-TEXTS – Vol. 5, No. 2 – Page 4

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Page 4 | CHEM-TEXTS | Vol. 5. No. 2


Know Your Products: Rubber Chemical Accelerators

by Dr. Bob Brown

Uniroyal Chemical manufactures 91 different types of chemicals for rubber, latex and plastic products. 69 of these chemicals are manufactured and sold by the Naugatuck plant; the others are made at the Geismar plant in Louisiana.

Virtually every tire on the road today contains one of the chemicals made by the Chemical Division to protect them against oxygen, ozone, heat, fatigue and sunlight. Without these chemicals the rubber would deteriorate rapidly.

Coincidentally, it was one of our rubber chemicals that established us in the agricultural chemical business when it was discovered that the chemical had fungicidal properties. Twenty-five years later, the Division ranks as a major manufacturer of herbicides; growth regulants, miticides and fungicides.

The chemicals that we make at Naugatuck for the rubber industry do a wide variety of jobs; but two are by far the most important. These are: 1) Accelerators for vulcanization and 2) Antioxidants and Antiozonants for protection against aging. A third group—Others—include Blowing Agents for rubber and latex sponge; Bonding rubber to fabric; and Retarding vulcanization during processing.

Accelerators

Ever since 1844 when Charles Goodyear, in his small plant in Naugatuck, found that heating rubber with sulfur (vulcanization) causes it to change from an almost useless, gummy solid to a strong, resilient material with hundreds of uses, rubber product manufacturers have been looking for ways to do this job faster and better.

Chemicals which speed up this vulcanization reaction are called accelerators.

Delayed Action Accelerators

MBT and its derivatives (MBTS, OXAF, DELAC®-S) are the work horses of the rubber industry. They are used in almost all tires, footwear, wire and cable and in many other products where strength and long life are needed but where there is also a lot of milling and shaping of the rubber before it is finally made into a product.


[IMAGE: Black and white photograph showing workers]

AC-5 PRILLS

LAC-5 PRILLS

Leo Vadnais, left, and Wilbur Hugar, center, Chemical Production operators in Bldg. 80 prepare Delac-S Prills and MBTS accelerators for shipment to customer. At right is Tom Engle, Foreman of the department.


Safety Glasses

(Con’t. from page 3)

in his face and would have burned his eyes if he had not been wearing his safety glasses.

Tony DaSilva, an operator in Chemical Production, was sprayed with sodium MBT when a plugged line broke. The chemical covered his face, arms and chest. His safety glasses averted serious injury to his eyes.

During the first four months of the year, 57 eye injuries took place. Fortunately most employees were wearing safety glasses at the time of the accidents, preventing serious damage to their eyes.


Hats, Glasses

(Con’t. from page 1)

URW Master Agreement which emphasizes a cooperative effort to prevent accidents among employees and to utilize the proper protective equipment as prescribed by local management.

$150,507 Lost In 1970

In 1970 there were 6 lost time accidents and 66 serious injuries. The cost of medical bills and Workmen’s Compensation for the year totalled $150,507, an amount equivalent to $100 per employee.

223 employees suffered eye and head injuries in the same year. Of these, 170 were eye injuries and 53 were head injuries.

For your personal safety, your fellow employees, and for your family’s sake, wear your safety glasses and hard hats on the job in designated areas.

Once an eye is lost, it can never be replaced.


Profits

(Con’t. from page 1)

quarter. But replacement tires lagged behind the same period last year. Replacement sales are expected to improve sharply during the year.

The Footwear business also showed progress during the first quarter.

Chemical Sales Down

“A major trouble spot at the present time,” according to Mr. Vila, President and Chairman of the Board of Directors, “is in our domestic chemical operations where severe price erosion in many product lines has resulted in a sharp drop in earnings. This has been caused, in part, by competition from foreign sources, in part by the expiration of certain patents and, in part, by a drop in demand for chemical products generally.”

A Worldwide Competitive Manufacturing Complex

The heavy capital investment made by the Company in recent years now gives it a worldwide manufacturing complex which, for the most part, is modern and fully comparable with competition.

Present manufacturing facilities are sufficient to give the Company sales of about $2 billion, an increase of approximately 20% over present sales levels.

This processing has to be done at a high temperature to make the rubber soft enough to handle, and there is always the danger that it will start to vulcanize before it is finished. For this reason, customers want the accelerators that have some “delayed action”. MBT has a little delayed action; MBTS has more; and DELAC-S has the most.

(To be continued in the next issue of CHEM-TEXTS.)


Phase I

(Con’t. from page 1)

ent materials, which results in a complex waste mixture, difficult to adequately treat.

As State environmental laws and enforcement become more strict, it will be essential to control and reduce the flow of materials into the plant drains.

$4,900,000 Spent, Committed

The new facilities, including the financial commitment to the Borough and the scale model pilot plant tests, will cost $4,900,000, exclusive of the operating costs.

Little of the costs expended to date have been absorbed by increased product prices to customers but have been borne mainly by the plant.

The completion of the facilities is scheduled for December 1972 in compliance with orders from the State Water Resources Commission


Six Retire Recently

[IMAGE: Photograph of three men]

John Hickson, third left, retired from Reclaim after 25 years service. Congratulating him are from left: Pablo Quinones, Lee Thompson, Hickson and Bernie Dunn.


[IMAGE: Photograph of two men]

Bruno Rossi left and George Pohorilak wish each other a happy retirement as Milt Makoski, center, watches. Bruno had 39 years service; George, 30 years.


[IMAGE: Photograph of group of men]

Ovila Fortier, center, retiring after 26 years, receives gift from fellow employees. From left: Tony Galletta, Gene Reale, Fortier, Sal Falcone and Leo Napiello.


[IMAGE: Photograph of three men]

Retiring after 40 years service Andy Smey, center, is congratulated by Harry Witt, and Eric Johnson.


[IMAGE: Photograph of group of men]

Congratulating John Quint on his retirement after 29 years service are from left, Vic Alves, John Painter, Quint, Tim Carr and Ted Clement of the Synthetic Mechanical department.


CHEM-TEXTS

PUBLISHED BY THE INDUSTRIAL RELATIONS DEPARTMENT

UNIROYAL CHEMICAL, NAUGATUCK, CONN. 06770

EDITOR: William F. Lavelle.


[LOGO: UNIROYAL]

UNIROYAL CHEMICAL
Naugatuck, Connecticut 06770

RETURN POSTAGE GUARANTEED

U.S. Postage
PAID
Permit No. 10
Naugatuck, Conn. 06770

CHEM-TEXTS – Vol. 5, No. 2 – Page 2

Page 002

CHEM-TEXTS

Page 2 | Vol. 5, No. 2


FROM THE FACTORY MANAGER

DEAR FELLOW EMPLOYEE:

The National Safety Council recently presented an Award of Merit to the Naugatuck Chemical plant in recognition of its notable safety achievement in 1970. The Award was based on the significant drop in our lost-time accidents during the year: only 6 compared to 24 for each of the three previous years.

In helping to attain this performance, everyone in the plant deserves to be congratulated. Such an achievement is the result only of individual effort and cooperation. With everyone’s increasing concern for safety, we should continue to improve on our experience.

During April, this safety awareness really paid off. Five employees were involved in near-serious eye accidents that would certainly have resulted in damage to their sight. Fortunately, all were wearing their safety glasses at the time of the accidents.

Although our on-the-job safety performance has improved, let’s not overlook safety when away from the job.

Off-the-job safety becomes especially important as the warm weather and vacation time approaches.

At this time there’s a tendency to take extra risks in working around the house—using lawnmowers, climbing ladders, or lifting heavy objects.

Or on vacation, there’s the urge to do everything fast—driving carelessly, exercising too vigorously in sports.

Whether at work, at home, or on vacation—let’s continue to place a great deal of emphasis on good safety habits. Not only you, but your family and fellow employees will benefit from it.

[Signature]


Nystrom Gets $300 Grant

Harvey Nystrom receives Scholarship Award from Joe Bucciaglia. From left are Bob Kaiser, Walt Nystrom, Harvey Nystrom, Bucciaglia, and Irwin Prager.

Harvey J. Nystrom, son of Walt Nystrom, a Millwright in the Chemical Mechanical Department, received the Uniroyal Chemical Management Club’s $250 scholarship award, along with an additional $50 from the Larry Monroe Fund.

Ranked first among 172 seniors at Southbury High School, Nystrom was selected as recipient of the Scholarship from 15 applicants. According to Joe Bucciaglia, Chairman of the Scholarship Committee, “all of this year’s applicants were deserving of the scholarship. It was most difficult for the committee to select one person.”

Besides his outstanding scholastic record, Nystrom was president of the National Honor Society, a State of Connecticut Scholar, and an active participant in a number of extracurricular activities.

He received a Certificate from Knox College for a special Science Training Program for High Ability high school students and a Certificate of De Merite En Francais for his proficiency in French. For his outstanding performance on the National Educational Development Tests, he received a Certificate of Educational Development which is awarded only to students for outstanding educational capabilities.

Nystrom will major in Physics at Cornell University and plans to do postgraduate work in Astro-Physics.

Other members of the Scholarship Committee who screened the applications for the annual award were Irwin Prager and Bob Kaiser.


Logic-Networks Plan Initiated For Liquid Waste Pretreatment Plant

Al Manzi, left, Project Leader for the Pollution Abatement program shows progress of new liquid waste pretreatment facilities on the Master Logic Networks diagram. Looking on are Gene Hertel, center, who assisted in the diagram and Dick Shaw, Project Engineer.

by Gene Hertel

To construct the new $3,000,000 Liquid Waste Pretreatment Plant on schedule, a systematic, scientific plan for the complex pollution abatement project was initiated to achieve the target completion date in December, 1972. This major project involves a coordinated effort by many groups to identify the sources of pollution; to eliminate and reduce pollution; and to construct and put into actual operation the Waste Pretreatment Plant.

Logic-Networks Used

The Logic-Networks system is being used to plan, coordinate, monitor and control the pollution abatement project. It is an easy-to-understand, graphical way to plan a project. It shows the time sequence and the interaction of the many tasks and the people involved. This time-logic diagram then becomes a way for the project manager to monitor the project. Decisions can be made to expedite the project to meet the project goals on schedule. The time-logic diagram also serves as a work-discipline tool for the hundreds of people involved, since they are aware of their participation and timing and how it affects the project.

A master Logic-Network was prepared by Al Manzi, Pollution Abatement Project Leader, and Dick Shaw, Project Engineer. The master network shows the broad objectives of the project. Sub-networks were then developed for the participating groups. These show the detailed effort that each group must accomplish to reach the project goal. These sub-networks are: Start-up of the Waste Pretreatment Plant by Dick Shaw; Identifying and Sampling streams in the Plants—Joe Bucciaglia for the Chemical Plant, B. T. Dave for the Synthetic Plant, John Prior for the Reclaim Plant, Gary Arndt for the Pilot Plants – Yard Abatement by Bob Van Allen; Information and Discussion by Neil Melore; Purchasing by Hal Lynch and Bruce Perkins; R & D Labs by Lou Coscia; Early Warning System by C. H. Kim; and Liquid Waste Testing by Irwin Prager; and Chemical Tests by Frank Lussier.

Editor’s Note: Gene Hertel, of the R & D Department, has lectured extensively on Logic-Networks programs at the Tire, Footwear, and Chemical Division plants.


Bloodmobile Visit June 10

On Thursday, June 10, Uniroyal Chemical will sponsor its annual blood drive. 150 pints is the plant’s goal for this year.

Because of the facilities of St. Michael’s Parish House, the Bloodmobile will be located there from 9:45 A.M. to 2:30 P.M. Since blood is so urgently needed in the State, all employees are urged to donate.

Appointments may be made now with Adeline Farrar, R.N., Ext. 231; Ann McAllister, R.N., Ext. 397; or Bob Shortt and Sal Aloise, Ext. 438.


$1,564 Lost In GMF Fire

by Phil De Pasquale

$1,564 was lost in a fire which occurred in the GMF® grinding section of Bldg. 101. While grinding the chemical, used as an accelerator for curing butyl rubber, a flash fire broke out. The GMF operator on the second shift pulled the fire alarm and the heat from the fire turned on the overhead sprinkler system.

Quick action by the fire inspectors and chemical production operators prevented more serious damage.

200 lbs. of GMF were destroyed, for a loss of over $500. Mechanical and electrical equipment damage totalled more than $500. Water damage, clean-up, and repairs approximated $500.

The fire was the first in the plant this year which amounted to a sizeable damage. The exact cause of the blaze is still undetermined.


Club Elects New Officers

New officers of the Uniroyal Chemical Management Club and the Executive Committee meet to plan activities for the year. Seated from left are Dan Shantz, Lou Kaiser, president; Bill Broden, vice president; and Doug Ritchie. Standing from left are Bob Smith, treasurer; Earl Roller, Stan Mazur, Dick Keenan, secretary; and Bob Cronin.

CHEM-TEXTS – Vol. 5, No. 1 – Page 3

Page 003

CHEM-TEXTS

Vol. 5, No. 1 | Page 3


New Duster Cleans Air

Ed Zemeir applies talc to bale of Naugapol rubber as Ed Curby watches. Equipment, recently installed, eliminates talc dust in the area and gives greater protection to employees’ health.

by Lou Kaiser

The production of various types of Naugapol® rubber requires talc to be applied to the rubber bale before it is packaged. The talc, a very fine particle size, is dusted on manually, and creates a dust problem when the operator applies it to the rubber. The operators were exposed to the talc and had been required to wear masks to avoid inhalation of the dust.

Air sample tests in the area indicated that the dust levels in the atmosphere were within acceptable health requirements. However, it was decided that an improvement in the ventilation system would make the area more conducive to healthier and safer work conditions for the men in the building.

To eliminate the dust problem, a talc station table and hood was redesigned and a larger fan was installed to provide greater air flow across the talc station. The dust laden air is then lead to a cyclone where it is collected and clean air enters the atmosphere.

With the improved ventilation, it is no longer required to wear a mask when the talc is applied to the rubber.


Plumes Not Pollutants

On clear cold days the white plumes from the plant are more prominent. Most of the “white stuff” is harmless water vapor resulting from the condensation of steam after it has performed its necessary function in providing heat for the 140 buildings in the plant’s production operations and offices. Lou Kaiser of the Environmental Control Group is presently analyzing all vents and stacks in the plant for pollutant content as part of an air environmental improvement program.


$20,050 Pledged To United Givers

Reviewing the final results of the United Givers drive which resulted in pledges of $20,050 from 965 employees are seated from left: Joe Rzeszutek, Sam Gillette, chairman, and Dick Edwards. From left standing are Milt Makoski, Bob Van Allen, and Roger Amidon.

“Let the man with two coats give to him who has none; the man who has food should do the same.”

Generous concern for people by Uniroyal Chemical employees was again shown with a pledge of $20,050 to the United Givers which benefits the physically handicapped, mentally retarded, broken homes, the young and the old in the communities around us.

The amount represents one-sixth of the total pledges for the Naugatuck-Beacon Falls 1971 Drive.

965 out of 1,500 employees contributed with 662 using the payroll deduction plan.

The highest pledges were $240; $228; $204; $160; with several in the $120 range.

Department Pledges

EMIC pledged $4,410 for the highest department contribution, surpassing last year’s goal by $1,000. Several departments dropped below their contributions of 1970 which account for attaining only 91% of the $22,000 plant goal

Department 1971 Goal Amount Pledged
Chem. Prod…. $2,550 $1,707
Recl. Prod….. 2,200 2,151
Syn. Prod…… 1,700 1,301
Eng. & Mech.- Chem……. 1,650 1,350
Eng. & Mech.- Syn……. 1,100 803
Materials….. 1,450 1,209
Factory Service 1,400 1,209
Res. & Develop. 5,900 5,530
Accounting… 900 363
EMIC…….. 3,100 4,410

Sam Gillette was Chairman of the drive with Dick Edwards, Roger Amidon, Joe Rzeszutek, Leon Raskauskas, Jack Vergosen, Bob Van Allen, Eric Johnson, Dom Persutti, Milt Makoski and Bill Lavelle serving on the executive committee for the drive.

Chairmen organizing the campaign in plant departments were Vic Alves, Frank Lynch, Bill Leukhardt, Ernst Krauss, Clark Makinson, Jack Prior, Colin Walker, Julius Rek, Bronis Zukauskas, Walt Miller, John Davison, Ted Lainas, Paul Murray, Bob Dexter, Larry Coburn, Dan Shantz, Stan Mazur, Carl Bawn, Irwin Prager, Gary Arndt, E. Easterbrook, Alex Zonas, Joe Longo and Dick Terino.

Finance records for the campaign were kept by Ed Levandauskas of the Accounting Department.


Scholarship Offered

by Lou Kaiser

The Uniroyal Chemical Management Club is again offering a $250 scholarship, which is available to a son or daughter of a Chemical division employee with two or more years’ of service.

The scholarship is open to all students in the graduating class of a high school or preparatory school who plan a college education. Applications can be obtained from the Industrial Relations department.

This year the scholarship will again be augmented by a $50 cash endowment from Larry Monroe, a retired Chemical division employee.

Joe Bucciaglia is Chairman of the Scholarship committee and all applications must be mailed or returned to him on or before April 1, 1971.


Hoist Taken From TSSC

A quarter ton electric hoist, valued at $500 was recently taken from the Plastics Compounding Lab. in TSSC (Bldg. 112). The 100 lb. hoist, attached to an overhead rail, required a ladder and two men to remove.

Thefts of an electric drill, wrenches and small tools have also been reported in the same building.

Besides the extra cost to the plant, the thefts cast suspicion on all employees in the building, and new rules are effected to restrict their actions because of an individual’s actions.

The loss imposes harder work conditions on the men who now have to use a hoist from another section of the building.


CHIF Offers Help To Find Homes

by Milt Makoski

If you are interested in owning your own home and would like help in locating one and financing the down payment through a long term low interest second mortgage note, an organization, “CHIF” (Connecticut Housing Investment Fund) may be able to assist you.

CHIF is a non profit private organization which provides loans for down payments; gives advice on financing; and assistance in locating and purchasing a home. There is no fee for their service and there is no income

(con’t on page 4)


DO PEOPLE REALLY UNDERSTAND YOU?

A picture is worth a thousand words. But if pictures are ambiguous, words can even be much more ambiguous, especially when you try to communicate with other people. What do you see in the above picture?


You can protect your heart and health, Dr. White advises, by having a small routine of daily exercise and by a proper diet, especially avoiding being overweight.

FREE X-RAY MARCH 25
PROTECT YOUR HEALTH

CHEM-TEXTS – Vol. 4 No. 3 – Page 4

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CHEM-TEXTS

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Social Security Upped 15%

The 15% increase in Social Security benefits affects everything from a retiree’s monthly check to the benefit paid a 40 year-old widow with small children. The extra benefit starts in April with two checks covering all the increases since Jan. 1.

A person who paid the maximum tax and retires at 65 in 1970 gets $190 a month – up form $165. He gets 80% if he retires at 62; 86-2/3% at 63; and 93-1/3% at 64.

His wife, age 65, gets 50% of her husband’s benefits, or $95. She can get $71.25 at 62. When her husband dies, she receives 82½ % of his post 65 benefit, $157 for life.

Applications for social security should be made 3 to 4 months before retirement to receive benefits upon retirement and to avoid delays.

The Social Security office in Waterbury or New Haven will gladly answer questions pertaining to your benefits.


Morrison (continued from page 1) burning Celogen around the motor and averted a serious fire. A short shutdown was required to repair the faulty bearing.

Safety procedures are an important part of safety and fire prevention. Knowledge of operation of the equipment, location of shut-off valves, and the location of fire alarm boxes, showers, eye fountains, and other safety equipment prevents accidents and injuries and makes the plant a safer place to work for all of us.


Better Food Service Promised

At a recent meeting, representatives of Industrial Vendors, Inc. (IVI) who service the plant’s food facilities, stated that every effort would be made to improve the food and vending machine service in the plant.

The meeting stemmed from employee complaints about the condition and quality of food as well as the lack of food in the machines on the night shifts and weekends, and poor servicing of the machines. A lack of variety in Cafeteria menus was another comment often mentioned by employees about the service.

It is a major concern of the plant to assure fresh quality food for employees on all shifts. The meeting should result in improved food services throughout the plant.


$16,900 Invested In Each Employee

Each year Uniroyal increases its investment in new and better equipment to improve production, work conditions and to make jobs easier.

Today each employee is backed by $16,900 in plants, tools and equipment. Ten years ago the figure was $10,400.

During the past year, several millions of dollars were spent on plant improvements, new equipment, new machinery, modernization programs, safety, and new product facilities. This investment helps us remain competitive in the chemical industry by selling our products to customers at a competitive price and protects job security.

SAFETY IS MY RESPONSIBILITY


Tony Jokubaitis Retires

[IMAGE: Photo showing group of men, one wearing a “DANGER” hard hat]

Congratulating Tony Jokubaitis on his retirement after 25 years with Uniroyal Chemical are from left: John Quint, Don Holmes, Tony, Walter Tabaka, Bill Krayeski, and Larry Pearl.


DEPARTMENT BREAKDOWN FOR 1969 VS. 1968

Department 1969 Lost Time Accidents Days Lost Serious Injuries 1968 Lost Time Accidents Days Lost Serious Injuries
Chem. Prod. 7 397 16 7 403 14
Reclaim Prod. 3 147 8 4 67 11
Mat. Handling 4 135 7 3 250 6
Mech. Dept. 4 114 12 5 298 20
Res. & Dev. 1 109 4 1 24 11
Syn. Prod. 4 198 7 0 0 2
Other 0 0 2 0 0 4
TOTALS 23 1100 56 20 1042 68

NOTE: An additional 2081 days were lost due to occupational accidents in the plant, that happened prior to 1969.


Safety . . . (continued from page 1)

loss of an eye, or the permanent disability to an individual. His family shares his anguish with him, and in the case of total blindness, a severe hardship is placed on the family. His lost earnings affects their livelihood, their opportunities for a college education and the many good things that make life more enjoyable.

Every employee in the plant is hurt by the lost skill and experience of an injured employee. An entire production line may be shut down by his absence. Operating costs are increased and the job security of his fellow employees endangered.

What Can You Do?

Observe every safety rule. Don’t perform unsafe acts. Don’t take “the chance”. Think before you act. Expect the unexpected happening.

These are the things you can do for your safety and the safety of your fellow employee. Often he’s the one who gets hurt by the chance you take.


U.S. Census Now Underway

The nineteenth decennial census will be different in its procedure from any ever taken in the U.S.

Each household will receive a questionnaire in the mail and most will be asked to return it by mail, except in rural areas where a census taker will call for them. •

One out of 5 households will receive a longer form with additional questions about each member in the household and the dwelling.

The success of the new mail system depends in a large degree on the cooperation of the public.

The Census determines the official population figures for the U.S., states, counties, cities, towns and villages.

The Census which is strictly confidential provides data on income, housing, occupations, education, poverty, age, color, sexes and other important information on the U.S. population.


Huge Rubber Tanks Stop Oil Spills

[IMAGE: Photograph showing rubber tanks on water near a tanker ship]

140,000 gallon Uniroyal rubber tanks collect oil from tanker and prevent pollution from spills.


CHEM TEXTS

PUBLISHED BY THE INDUSTRIAL RELATIONS DEPARTMENT
UNIROYAL CHEMICAL, NAUGATUCK, CONN. 06770

EDITOR: William F. Lavelle.


UNIROYAL

UNIROYAL CHEMICAL
Naugatuck, Connecticut 06770

RETURN POSTAGE GUARANTEED

U.S. Postage
PAID
Permit No. 10
Naugatuck, Conn. 06770

CHEM-TEXTS – Vol. 4 No. 2 – Page 2

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Page 2 CHEM-TEXTS Vol. 4 No. 2

FROM THE FACTORY MANAGER

DEAR FELLOW EMPLOYEE:

Recently I was pleased to announce to the general public that our Management had approved funds to construct waste pre-treatment facilities at our plant. This expenditure of close to $3,000,000, along with successful negotiations of an agreement with the Borough of Naugatuck to provide secondary treatment of our wastes, will bring us a long way in meeting our obligations to help clean up the Naugatuck River.

However, I am very much concerned that each of us realize our individual part in doing the total job to control pollution. No matter what Management does or spends on pollution control facilities, these actions will never be effective unless every employee shows a personal concern to eliminate pollution in his activities.

We all have to face up to our individual responsibilities to avoid spills, careless dumping of spoiled materials and excessive flushing of processing areas. In practice, we have to operate on the basis that the drain is the very last alternative for disposal.

We can not wait for the new treatment plants before we start to operate in this manner. We have to learn right away to put into practice “NO DRAIN” operation. To stop pollution everybody must do their part – we are all counting on each other to do the job!

John D. Evans


$615 Awarded For Suggestions

Zates line in Bldg. 89 which will increase productivity, provide a smoother operation and improve product quality.

Marty Hebert was awarded an additional $85 based on his suggestion to reduce the cycle time on the CHO still in Bldg. 72 by hook-

Other high awards went to Charlie Ferguson, $50; Joe Chasse, $40. Carmen Iannuzzi received three $15 awards.

Cash awards were also received by Pete Shreder, Dan Cleary, Tim Clark, John Enamait, Sam Molnar, Jerry Ferguson, Ken Ferreira, Mary

Roger Lestage, left, receives $150 from Sam Gillette chemical production general foreman for his suggestion to improve productivity on Zates line.

Marty Hebert, center, receives $85 from Bernie Daily, left, idea plan coordinator as Colin Walker watches. His idea reduced cycle time on CHO still, increasing production.

by Bernie Daily

$615 was awarded to 24 employees for their suggestions.

Roger Lestage received the highest award of $150 for his suggestion to enlarge holes in the extruder plates on the

ing up a line to the tubes on the still, as a drain to evacuate steam pressure from the tubes prior to cooling. Since the still is the most needed piece of equipment in the building, his suggestion will increase production.

Marques, Al Krampetz, Mike Yuchnyk, Len Recchia, Charles Roland, Dan Donato, Ray Jennings, Andy Molnar, Jean Burke and Ben Tomaszeski.

Honorable Mentions went to Frank Patt, Ted Hubbell, Tony Rebelo, Bob Lockwood, and John Thompson.

These awards were made on the old Suggestion System. Bernie Daily, the New Idea Plan coordinator, is making every attempt to clear up all outstanding Suggestions and at the same time cut the red tape and delay in handling the new Idea Plan.

There’s been a major improvement in handling Ideas; some because of their complexity require more time; others take less time. Ideas are worth $1,000 . . . and more. The minimum award is $25.


“Mountain Moved”. Improves Safety. 3 Acres Added

by Pete Thomas

What was once a “mountain” in the middle of the plant has been moved away during the past nine weeks and is now three acres of flat usable land.

Falling rocks on the steep banks on the west side of Buildings 73, 101W and 106 made it impossible to get heavy equipment into this location from the plant yard area or at the top of the bank to remove these large loose rocks.

Moved At No Cost

In the discussions with five different contractors about this problem, an agreement was made with the Waterbury Sand and Gravel Company to remove and level the top of this high hilly bank between Building 75 and the Synthetic Pilot Plant at no charge to Uniroyal Chemical for the privilege of keeping all the gravel to process in their plant for their ultimate use. At this writing, nine weeks of work has been done. The trees, brush and a 45 ft. x 45 ft. x 6 ft. deep concrete reservoir were removed along with approximately 40,000 cubic yards of gravel.

The contractor used a five cubic yard payloader, one bulldozer and eight 10 cubic yard capacity trucks to do this work. Each truck made 13 trips daily. If we had to pay for this work ourselves, the cost would have run $1,200 daily.

Land Now Usable

When this project is completed, the plant will be able to bring in a crane at the top of the levelled bank to remove the large loose rocks which created a safety hazard. We will also have three acres of what was unusable land, levelled and suitable for future use.


Bob Shortt, safety supervisor studies safety hazards before removal.

Scooper digs away “mountain” between Bldg. 75 and Synthetic pilot plant.

Pete Thomas checks the finished job which will help improve plant safety.

CHEM-TEXTS – Vol. 4 No. 2 – Page 3

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CHEM-TEXTS

Vol. 4 No. 2 | Page 3


HOPKINS PREDICTS A TOUGH, CHALLENGING 1970

[IMAGE: Black and white photograph of two men in suits having a discussion]

Frank Hopkins, left, Chemical division vice president discusses with Lou Kaiser, president of the Uniroyal Chemical Management Club, the sales outlook for 1970 and its effects on the Naugatuck plant’s operations.


Frank Hopkins, vice president of the Chemical division, reviewed 1969 Chemical sales for the division and predicted a tough, competitive year in 1970 in a talk to the Uniroyal Chemical Management Club.

1969 Pounds Higher;
But Profits Drop

1969 pound sales were higher than 1968 but profits were affected by price reductions, particularly in rubber chemicals; higher raw material costs; tougher competition; foreign imports; and higher production costs.

Only increased volume and reduction in costs will help us keep pace with the prices customers are willing to pay for our products.

1970 Tough
First 6 Months

The downward trend in the chemical business is expected to continue for the first six months of 70. The slack in automotive sales will affect our chemical and reclaim business at Naugatuck. Price erosions, foreign imports, and tougher competition will continue to hurt our sales.


Keeping customers satisfied with pinpoint scheduling, quality products, good packaging, and better service becomes more critical to operate the plant at its fullest capacity. This is the challenge to us in the plant.

Reclaim Faces
Tough Competition

Hopkins pointed out that oil extended rubbers offer tough competition to the reclaimed rubber prices. The price is close to reclaim and the oil extended rubbers are gaining wider acceptance in the tire industry.

Equipment Needed

The Naugatuck plant is the oldest in the division. Much of the equipment is old and needs replacement with newer, more productive facilities to remain competitive. A number of Appropriation Requests have been approved for more efficient equipment to improve yields and quality.

Synthetic’s Future
Looks Brighter

The Synthetic plant’s location in the northeast provides a challenging advantage in the latex market. Continued, improved efficiencies


can put us in a position to take advantage of our locations in this product area.

Recent latex developments for paper coating should gain a larger share of this huge market.

Odors, Fumes

Odors and fumes pose a major problem in Naugatuck and steps must be taken to improve environmental control.

Every employee’s help is needed to report odors and their source to their foreman or supervisors to initiate action to control pollution of the air.


No Lost Time Accidents In January

Safety started off in 1970 with no lost time accidents occurring during the month. There’s an old saying that “well begun is half done.”

1970 can be an accident free year if every employee commits himself to making the plant safe for himself and other employees.

Most accidents can be prevented by carefulness in performing a job and a constant awareness of the unexpected happening. There are still many employees in the plant who do not wear hard hats, safety glasses and the proper protective equipment on the job, exposing themselves to serious injury. They not only risk their own safety but the safety of their fellow employees.


Scholarship Announced

by Lou Kaiser

The Uniroyal Chemical Management Club offers a $250 scholarship, which is available to a son or daughter of a Chemical Division employee with at least 2 years of service with Uniroyal.

The scholarship is open to any student in the graduating class of a high school or college prep school who plans a college education. Applications may be obtained from the Industrial Relations Department, Ext. 218.

Phil Paul is chairman of the Scholarship committee. Applications must be returned or mailed to Dr. Phil Paul, Bldg. 81, on or before April 1, 1970.


You Never Can Tell!

by Byron Hunter

While researching a new chemical blowing agent, I had previously taken the decomposition temperature on a small sample in a melting point tube and found the decomposition temperature to be 194° C.

Continuing the experiment, I prepared a larger amount of material and dried it over the weekend at 70° C. To ensure complete drying, the product was placed in a 130° C. oven. Unexpectedly, the material suddenly decomposed after two hours in the oven. The force of the decomposition blew open the oven door, and filled the laboratory with smoke. Fortunately, no one was standing near the oven, otherwise they

might have been injured. Actually, the force of the decomposition was not great and the oven was not damaged.

I quickly turned in the fire alarm, and within two minutes the fire inspectors responded to the call, checking the area for hazardous vapors and fumes.

When working with new chemicals it is extremely important to use extra precaution and safety and to advise people in the area that you are testing a new material whose properties are not fully known.

You never can tell when the unexpected will happen while researching a new compound, particularly a new blowing agent.


[IMAGE: Black and white photograph of a man in a lab coat pointing at laboratory equipment]

Dr. Byron Hunter, a Senior Research Associate, points to new compound which “took off” unexpectedly and blew open the oven door.


Nine Join Wise Owl Club

by Sal Aloise

Nine employees were admitted to the Wise Owl Club during the year 1969. Membership in the Club is highpriced: Your Eyesight.

Receiving membership into the Club recently by saving their eyesight, were Urbano Genga, Kevin Kelley, Tony Malone, Clarence Parks, Adam Soboleski, Frances Bendler, Howard Nixon, Ben Tomaszeski and Raymond Jennings.

These employees saved the sight of one eye, and in some cases, the sight of both eyes because they were wearing their safety glasses on the job when the unexpected happened.

If they had taken a chance and not worn them, tragic loss of sight from care-

lessness would have struck 9 employees and their families.

Uniroyal Chemical would have paid the doctor and hospital bills and compensated for the loss of sight, but no amount of money can ever pay for a lost eye. It’s not worth the “just once” chance to work without safety glasses and proper eye protection. The “just once” may be once too much. Yet there are many employees in the plant who risk this chance daily.

The Wise Owl Club has over 45,000 members in the United States who saved their eyesight by wearing glasses and proper eye protection on and off the job. In several states, laws have been passed that all eyeglass must be safety glass.

The plant pays the cost of the frames and the cost of prescription safety glasses. If you need a pair visit the nurse at the Chemical or Synthetic plant hospital.

CHEM-TEXTS – Vol. 4 No. 2 – Page 4

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Page 4 | CHEM-TEXTS | Vol. 4 No. 2


Maxi Coats Go Marvinol

[IMAGE: Woman in long maxi coat standing outdoors]

Maxi coats and maxi-chic Eskiloos® with brass trim on their squared-off moc toes and popular high vamps are right in style with today’s with-it fashions. The honey crushed patent vinyl coat has both style and warmth.

The warm, water-repellent Eskiloos are knee-high, with soles and chunky heels that keep you in step with fashion all the way.

Leading women’s clothes manufacturers use the Chemical division’s Marvinol® vinyl

resins for their superior quality and the real leather look they give to clothing. The Eskiloos are made by the C and I division.

Much of the research and development on Marvinol vinyl used in clothing and home furnishings is done at the TSSC here in Naugatuck by a team of qualified technical people: Charlie Buckley, Al Heinrichs, Mary Marques, Phil Morin, Carl Ruggles, Bill Stephenson, Lou Triano, Bob Tyler, and Arnold Werner, manager.


25 Year Club Holds Dinner

The 25 Year Club will hold a dinner at the Waverly Inn in Cheshire on Friday evening, March 20, at 6 P.M.

Employees with 25 years service and more, both active and retired, are invited to attend the dinner as guests of Uniroyal Chemical.

Forty eight new members will be initiated into the 25 Year Club at this year’s dinner. Presently there are 568 members in the club which honors employees for their loyal and long years of service.


Monahan, Marinello Retire

[IMAGE: Elderly couple, man and woman]

OVER 50 YEARS OF SERVICE was the unique distinction Joe Monahan achieved with Uniroyal Chemical. At left is his wife, Iva. Joe, an assistant to Frank Hopkins, vice president, started work at 15 and spent 35 years at the Naugatuck plant.

[IMAGE: Group of men in work setting]

Bill Marinello started work at 13 with the Rubber Regenerating Co. before it was purchased by Uniroyal Chemical. Congratulating Bill on his retirement after 20 years service are from left Charlie Labalbo, Al Pistarelli, foreman, Marinello, Minic Brown and Larry Rinaldi.


1970 Success . . .

(continued from page 1)

The design and construction of the new pretreatment waste water facility as part of the plant’s environmental program to control pollution of the Naugatuck river will be undertaken during 1970.

A plan has been initiated to study the causes of air pollution by buildings to determine methods to control the discharge of dust and odors into the air.

Materials Handling

Redesigned and standardized packages will improve the package appearance of our products. But these improvements will be wasted unless extra caution is taken during the filling, handling and shipping operation to ship neat, clean packages to our customers to stop customer complaints about our packages.

Damaged drums, dirty packages and dented cans can result in returned shipments and costly repackaging which affects our sales and profits.

Warehousing and trucking costs will be studied to give our customers faster and better service.

A clean plant and building is a good place to work and only good housekeeping practices by every person in their work and locker areas can attain this goal.

Purchasing

This group will continue the implementation of chemical and synthetic raw materials’ orders and inventory control by electronic data processing (EDP) to obtain material at the lowest cost and to provide the necessary materials on time for production operations.

The testing program on can liners for agricultural chemicals will be continued to give our customers quality products in the best packages.

Industrial Relations

Training programs will be conducted for foremen and supervisors; and a new orientation program for new employees will be given when they are hired.

Cafeteria and food services throughout the plant will be studied to improve service, particularly the hot food service in the vending machines.

A Contact and Evaluation program for salaried employees has started and every employee will be interviewed on a two level basis.

To keep employees informed on plant news and plans, the plant paper Chem-Texts, and News Bulletins will be issued on a regular basis.

Industrial Engineering

The red tape and delays in reviewing ideas will be eliminated under the new Idea Plan. Prompt attention will be given to all ideas submitted by all employees.

A Year Of Progress

By understanding the whys of your job, the importance of your job, and by showing a real, personal involvement in your job, 1970 will be a year of progress.


CHEM TEXTS

PUBLISHED BY THE INDUSTRIAL RELATIONS DEPARTMENT
UNIROYAL CHEMICAL, NAUGATUCK, CONN. 06770

EDITOR: William F. Lavelle.


UNIROYAL CHEMICAL
Naugatuck, Connecticut 06770

U.S. Postage
PAID
Permit No. 10
Naugatuck, Conn. 06770

RETURN POSTAGE GUARANTEED

CHEM-TEXTS – Vol. 4 No. 4 – Page 3

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Vol. 4, No. 4 Page 3

Suggestions, Ideas Bring $2,690 In Awards

Uniroyal’s Policy On Environmental Health

This policy reflects the committment of the Naugatuck Chemical plant to cleaner air and water in the community.

The Chemical plant to date has spent or committed $5,000,000 for pollution control facilities and systems.

Stepped up action is now underway to reduce smells and fumes emitted from the 142 buildings of the plant. Every employee’s help is asked to spot leaks, odors and fumes and report them to his foreman or supervisor.

Good housekeeping, and “No Drain” operations can help reduce many pollution problems created by unconcern to help solve the problem.

  1. UNIROYAL realizes that it has both the obligation and responsibility to join with society in the proper management of wastes, the proper utilization of air and water resources, and the protection of the environment in which we all live.
  2. UNIROYAL believes that progress in pollution control requires the dedication and responsible action of every individual and every segment of society.
  3. UNIROYAL is eliminating or minimizing pollution at all of its existing plant locations through the installation of the most modern and efficient pollution control systems available and through careful monitoring of these systems.
  4. UNIROYAL is incorporating such systems in the design and construction of all of its new plants throughout the world.
  5. UNIROYAL supervises and trains employees in operating methods which minimize pollution at all of its plants.
  6. UNIROYAL is finding new and better ways to prevent or control pollution through a concentrated program of scientific research and development both at its central research laboratories and at 22 other research locations throughout the world.
  7. UNIROYAL supports the efforts of federal, state and municipal governments in developing sound and effective pollution control laws and ordinances.
  8. UNIROYAL cooperates fully with responsible regulatory agencies and welcomes the free exchange of information on pollution control methods with interested industries and communities.
  9. UNIROYAL supports and works actively with conservationists and community organizations for the preservation of the nation’s natural beauties and the protection of her wildlife.
  10. UNIROYAL stands prepared to work actively with every individual and every segment of society in developing a total approach to pollution problems. These problems include, not merely industrial wastes, but the human wastes from sewers, incinerators, home heating, combustion engines, and the haphazard disposal of packages, bottles, trash and other litter that mars our daily lives.

$480 in checks were presented to 6 Synthetic plant employees. From left are Ernst Krauss, Bill Krayeski, Walt Tabaka, Norm Brummett, Frank Chiodo, Vic Alves, Joe Arbachauskas, and Rocco Manulla.


by Bernie Daily

Employees received $2,690 for suggestions and ideas, with 3 receiving more than $200 each in awards.

Fernando Henriques received $251.50 for his suggestion to make up the Daxad solution in more concentrated form to improve latex quality and production.

Perseverance pays off. Frank Chiodo’s suggestion was turned down 5 times in 5 years. He finally got $230 for his suggestion to patch the Sweco screens with polyester fiberglass. The $95 screens were previously thrown away after 24 hours’ use. Frank’s idea extended their use life.

After evaluating the results of Sam Molnar’s suggestion for a year, he received an additional $210 award for a filter system which recovered the slurry from the Monex® process. As a result the material was recovered that would have been washed through the sewer system.

Other top “thinking” employees awarded sizeable amounts for suggestions were: Carmine Iannuzzi who received $100 for 8 suggestions; Walt Tabaka, $95 and Bill Krayeski $95 for 7 suggestions they submitted as a team.

Other Cash Awards

Cash awards went to M. Csepes, F. Gagne, D. Polzella, Manulla, N. Brummett, M. Yaroshefski, T. Carr, L. DeLaRosa, W.F. Scott, P. Senick, C. LoBalbo, J. Gandolfo, W. Scott, J. Wawer, J. Sickola, A. Brazicki, F. Simasek, F. Russell, E. Root, R. Lockwood, F. Miller, J. Painter, L. Raskauskas, J. Butkus, D. Lavorgna, J. Sullivan, and J. Gallucci.

Commendations

Honorable Mentions and Letters of Commendation went to F. Pikula, Z. Kirdzik, L. Fortier, J. Loman, F. Hirt-


Fernando Henriques, center, receives $240 check from Harry Witt, right, synthetic production superintendent as Frank Giordano watches.

Frank Chiodo got $230 for suggestion to repair $95 Sweco screens. Prior to his idea the expensive screens were used for 24 hours.

H. Rich, M. Jannetty, C. Ferguson, W. Breton, F. San Angelo, A. DaSilva, W. Carreiro, F. Ignatowski, F. Rosa, T. Lee, H. Pyshna, T. Parsons, W. Fruin, J. Adamski, R. Newhart, K. Anderson, F. Guerrera, J. Rotella, D. Donato, F. Bendler, H. Walton, K. Urbsaitis, D. Mennillo, H. Nixon, J. Marino, C. Connelly, A. Kazemekas, J. Lawton, I. Engle, J. Kenny, A. MacDonald, L. Recchia, D. Boyd, J. Arbachauskas, R. ler, B. Rosenfeld, B. Zukauskas, M. Nauges, D. McCormack, R. Jennings, S. Cantor, F. Merancy, W. Hilton and G. Bradshaw.

71 awards were given to Synthetic plant employees, a high percent received by the Mechanical department.

Several of the awards were granted under the new Idea Plan which pays a minimum amount of $25 up to $1,000 and even higher depending upon the idea.


Sign visible from Rte. 8 will show construction progress of new $3,000,000 liquid waste pretreatment plant that will control pollution of Naugatuck river.

UNIROYAL

SITE OF LIQUID WASTE PRETREATMENT PLANT

CHEM-TEXTS – Vol. 4, 1970, No. 5 – Page 1

Page 001

UNIROYAL CHEM-TEXTS

Vol. 4, 1970 | PUBLISHED FOR THE PEOPLE OF UNIROYAL CHEMICAL | No. 5


$5,200,000 Spent Or Committed To Improve Air, Water Quality


Trades Courses Offered

by Al Manzi

A training program to qualify candidates for skilled trades openings has been developed in cooperation with Kaynor Technical School in Waterbury. This special program is voluntary and can help improve your job opportunities in the future. The program is open to all employees of Uniroyal Chemical at Naugatuck.

Courses Available

A two-year program has been planned following the normal school year — one night per week — 3 hours per night. The first year will have three 33 hour courses: Fundamentals of Arithmetic; Measurements; and Engineering Drawing.

The second year is tentatively planned for three 33 hour courses covering: Introduction to Pipe Fitting; Electricity; and Construction Trades. Successful completion of this program as judged by Kaynor Tech will allow candidates to qualify for second-class trades openings when available and in accordance with present contractual requirements of seniority and qualifications.

No Cost to Employee

There will be no cost to participants—Uniroyal will pay for tuition and textbooks as necessary. The company will cooperate as much as possible in arranging for participation of people on OFF shifts.

At the present time, training is directed to filling piper, electrician and millwright/mechanic job openings.

In the near future, questionnaires will be distributed to learn of potential candidates and their major interest of trades. The following list shows the potential openings through normal turnover at the Chemical and Synthetic plants during the next seven years.

Chemical Plant
Millwright/Mechanics ….11
Pipers ……………….9
Electricians ………….3

Synthetic Plant
Millwright/Mechanics …..7
Pipers ……………….8
Electricians ………….0

The questionnaires are now being printed and for the present, please wait until questionnaires will become available shortly. The questionnaires will list the people to contact if more information is required.


[IMAGE CAPTION: Conversion of the power plant from coal to oil firing eliminated the discharge of two and one half tons of flyash daily. White plumes in photo are often mistaken as pollutants; in many cases the plumes are steam.]


Since 1958, 35 air and water environmental improvement systems, devices and facilities have been or are being installed, resulting in improved environmental quality. They range in cost from $9,000 to near $3,000,000. These installations have and will contribute significantly to cleaner air and a cleaner Naugatuck River.

Water Pollution Control

The $3,000,000 approved liquid waste pretreatment plant, scheduled for completion in 1972, will control the discharge of chemicals and liquid waste into the Naugatuck River. An agreement was signed on May 15 with the Borough of Naugatuck for secondary treatment of our wastes.

Fiber separators in the Reclaim plant, a major factor in reducing water pollution, collect and bale the fiber removed from discarded solid waste tires. The $750,000 sys-

(continued on page 4)


1968 Stock Plan Ends July 31

The 1968 stock purchase plan which started August 1, 1968 ends on July 31, 1970. According to the plan, an employee may purchase the stock or withdraw from the plan on or before July 31. Uniroyal also reserves the right to terminate the plan, as stated in the original offer.

If a participant withdraws, he receives the amount contributed to the plan plus 5% interest on the money.

Information affecting the 1968 stock plan will be published in Chem-Texts and the News Bulletins posted on bulletin boards throughout the plant when announced by the Corporate group in charge of the plan.


[IMAGE CAPTION: Inspecting bales of fiber that were formerly discharged into the river are from left, Frank Silva, John Reardon, Don Bell and George Gudauskas. About 34,000 lbs. are removed every other day.]


Bloodmobile Successful

Uniroyal Chemical and EMIC employees generously supported the annual Red Cross blood drive sponsored by the plant.

Details on the successful visit will be published in the next CHEM-TEXTS.

SAFETY IS MY RESPONSIBILITY

CHEM-TEXTS – Vol. 4 No. 5 – Page 4

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Page 4 | CHEM-TEXT | Vol. 4, No. 5

$5,200,000 . . .

(continued from page 1)

tem eliminated the discharge of 34,000 lbs. of fiber to the river daily.

Air Pollution Control

A major improvement in cleaner air resulted from the conversion of the boiler house from coal to oil firing. This $500,000 facility stopped the discharge of 2½ tons of flyash into the air each day. The conversion also eliminated the need for cooling cinders which caused pollution of the river.

At a cost of $510,000, cyclones, Holoflite dryers, and a digester blowdown condensing system were installed to reduce pollution of the air from lint and evaporated oil caused by the reclaim plant.

Scrubbers Control Odors

Seven scrubbers are now in operation in plant buildings to “wash” the fumes and odors created by processing operations. Ranging in cost from $2,000 to $70,000, some of the complex systems prevent the discharge of phenolic, mercaptans, formaldehyde and hydrochloric fumes into the atmosphere.

Two new scrubbers are now on order and will be installed when delivered.

Groups Study Problems

Immediate remedial action is being taken by an


Cyclones reduce lint escape into air. Holoflite dryers, at cost of $500,000 eliminated the evaporation of 5,000 lbs. of oils daily in the air.


Environmental Improvement Group under Dick Shaw and Lou Kaiser and a special Research and Development group, headed by Irwin Prager, to reduce pollution by process changes in present manufacturing operations and to coordinate our research resources toward the use of effective control systems in new facilities.

New process equipment will contain pollution control devices and systems, and special monitoring systems installed for proper performance of pollution control equipment.

Every Employee Can Help

Improving the environment is too great a task for it to be the responsibility of any one functional group or department. For the most effective environmental improvement program it requires the active committment of every employee in the plant, laboratories and offices. Even the most advanced equipment will be useless unless it is operated efficiently by the individuals responsible for it.

Program Set Up

Recognizing each persons responsibility, plans are underway for a pollution control program to set up discussion groups and training sessions to help us improve our environmental quality efforts.

Still Have Problems

The Chemical plant still has problems, particularly in the area of fumes and odors. Environmental air improvement is a complex problem that requires a study of each source of pollution from the hundreds of vents on the 142 buildings of the plant.

As part of the plant’s commitment to environmental improvement the problems of fumes and odor are being resolved with action and the financial requirements needed to do the job.


Watts, Lokites Retire

Buddy Watts, center, tells the younger generation John Clinton left and Tom Haggerty what the Chemical plant looked like when he started work in 1926. “One of the best liked fellows” around here was the compliment fellow employees said about him when he retired after nearly 44 years service.

Joe Lokites, a BLE operator in Bldg. 79 is congratulated on his last day of work after 35 years service by Eddie Gooch. From left are Bronislaw Chrzanowski, Joe Lott, Lokites, Gooch, and Harold Litke.

Some 78 sons and daughters of Naugatuck Chemical employees will graduate from colleges and technical schools in June.

A car is never dangerous by itself, it’s the nut behind the wheel that causes most accidents.


Explorers Tour Reclaim Plant

by Pete Gucciardo

High School students, members of Explorers Post 103, which is one of several youth activities sponsored by Uniroyal Chemical, toured the reclaim plant where they had the chance to explore the manufacturing operations used to convert discarded tires and tubes into a finished rubber product. Guides for the tour were Art Nauges, Jim Carroll and Bert Scullin.

The Explorers offer your son or daughter the opportunity to learn about the many careers available to them in chemistry, engineering, agriculture, and business through discussion and practical learning.

Pete Gucciardo and Terry Mo are advisors to the organization with Bob Smith as chairman.


Pete Masone shows group chopped tires. Bob Doiron, Explorer president, inspects the rubber as Art Nunes, center, looks on.


Bert Scullin reclaim production superintendent shows Explorers slabs of reclaim rubber made from discarded, waste tires. From left are Pete Licnikas Jr., Lee Prager, Greg Pelchuck, Art Nunes, Walter Pelchuck, Gabriel Arcuri Jr., Mark Allen, and Scullin.


Chemical Highest Taxpayer

The Borough of Naugatuck’s list of assessment valuations shows Uniroyal Chemical as the highest taxpayer in the community, being taxed at $13,500,000. This represents 12.5% of the Borough’s tax revenue.

The Footwear plant pays $8,600,000 or 8.0% of the taxes.

The total tax of the two Uniroyal plants is $22,100,000 or 20.5% the Borough receives in taxes from the two facilities.


CHEM-TEXTS

PUBLISHED BY THE INDUSTRIAL RELATIONS DEPARTMENT
UNIROYAL CHEMICAL, NAUGATUCK, CONN. 06770

EDITOR: William F. Lavelle.


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CHEM-TEXTS – Vol. 4 No. 6 – Page 4

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Page 4 | CHEM-TEXTS | Vol. 4, No. 6

Dust Collectors Overtake The Odds; George Rusnak Retires

Synthetic Bowlers Best D&S Team

[IMAGE: Larry Koth, center, displays winner’s trophy to Al Enamait, left, and Tony Amador.]

Dyanap Sales . . . cont’d., from page 1

constantly testing new chemicals with State universities and commercial growers to find a new herbicide which is safe to use, effective, and low cost.

The critical test for a new herbicide — if it receives U.S.D.A. approval — is the growers’ acceptance of the product.

This year the Advertising department under Ed Shepard and Larry Kebel put on a “hot pocket”, intensive, TV, radio and farm paper ad campaign in concentrated market

[IMAGE: 30 gallon Dyanap drums in warehouse 76 are checked for dents, scratches and labeling by, from left, Jim Nolan, Tony Marques and Tano Sam Angelo, the last three people in the plant to handle a package before it’s shipped to a customer.]

areas to move the product from the dealers’ stores and increase sales.

Produce And Deliver

A big factor in this year’s success of Dyanap was Chemical Production operators Jim Lynch, Ivan Aubin, Frank Guzzardi and Bill Gailevege,

who worked around the clock to supply customers’ demands.

Helping to fill several carloads of orders during the peak season were Bldg. 100 with Orrin Huntley, Joseph Bednarek, Dom Persutti, Bob Anderson, Ed Cheney, Ray Drapeau, Harry Hedrick, Carl Mulonet, Dan Marino, Lyle Bissonnette; and Bldg. 17 with Rocco Magnanimo, John Shumak, Thurmond Walton, Ben Root, Joe Antonucci, Bob Orsini, Gerry Markham, and Ted Clemente, who kept the complex piping system in top condition.

Service Keeps Customers

Production and delivery when wanted required fast handling and expert routing by the Materials Handling department during the critical rush order months. A package is handled 10 times before it ever leaves the plant, and only

by Tom Lee

The Dust Collectors swept under the Synthetic Odds in the roll-off of the Alembic Bowling League in a climactic season-end finish which matched Bob Ruegg, Sam Molnar, Bob Sheldon, Ray Drapeau and Jim Mullen of the Dust Collectors against Clayt Houseknecht, John Butkus, Jack Painter, Joe Jokubaitis, and Don Powell of the Odds. The Collectors also took 1st half honors and the Odds won the 2nd half but met defeat in the roll-off.

Bob Ruegg won the 1st half prize for a high average of 118.6 and the 2nd. half prize for high three with 417.

Others participating in the league, which is sponsored by Uniroyal Chemical, were R. Valentine, A. Pistarelli, E. Roller, M. Perkins, L. Flynn, G. Salokas, R. Magnanimo, W. Beerbaum, S. Falcone, A DaSilva, R. Gogolewski, J. Tully, N. Klesch, H. Litke, M. Mucci, and M. Marinaccio.

New elected officers for the 1970-71 season are Joe Jokubaitis, president; Jim Fenton, vice president; Dick Valentine, treasurer; and Sam Molnar, secretary.

by Shirley Sandora

The Synthetic team of Larry Koth, J. Lizarazo, Doug Ritchie and Ronnie Dierling overpowered the D & S team of Karen DiDominzio, Gladys Bradshaw, Tony Amador, Al Enamait and Tom Carr in the roll-off of the Uniroyal Chemical Handicap League.

Tom Fitzgerald had a great season winning the High Three prize in the first and second halves.

Bowling in the league were C. Calo, L. Taranovich, D. Pape, R. Redline, J. Greco, S. Sandora, D. Boulanger, P. Williams, A. Hanley, C. Shea, S. Schneider, L. Terra, F. Barrows, T. Casteel, S. Andrew, E. Rabitor, M. Yaroshefski, J. Enamait, and F. Guerrera.

Elected officers for 1970-71 were Adrian Hanley, president; Larry Terra, vice-president; Karen DiDominzio, secretary; and Charlie Shea, treasurer.

expert care prevents damage to it. Customers are choosy buyers and on several occasions have returned truckloads of damaged packages, causing a financial loss to the plant.

The “one shot” season is over, but Chemical Shipping

[IMAGE: George Rusnak, center, a pipefitter in the mechanical department is congratulated by Leo Napiello on his retirement after 32 years service. Other department members are from left, Mario Mucci, Napiello, Rusnak, Tom Ward, and Dick Clark.]

Autos, Major Cause Of Air Pollution

by Bob Shortt

Motor vehicles, primarily automobiles, account for approximately 70% of the total estimated tonnage of air pollutants discharged annually into Connecticut air.

20% of the total suspended particulate matter; 98% of the total carbon monoxide; 94% of the total hydrocarbons,

personnel Jim Casey, Bill Creddo, Tony Marques, Jim Nolan and Tano San Angelo played a big role in getting orders to customers on time . . sometimes overnight during the hectic season.

Excellent service, a quality product, and good packaging keeps customers, and in the long run customers keep the plant operating at full

and 39% of the total nitrogen oxides are caused by automobiles and trucks.

Although motor vehicles are the primary cause of air pollution, 70% of the people surveyed in an opinion poll believed that the major cause of air pollution was the chemical industry.

The chemical industry contributes to air pollution but it has been one of the more progressive industries in the fight to improve the environmental quality of air and water against air and water pollution.

capacity every day of the year.

Red Cross cont’d from page 2

Shortt, J. Jokubaitis, E. Fisher, J. Doran, R. Cronin, J. Ascencao, J. Napiello, W. Rek, J. Sullivan, R. Manulla, E. Semaskvich, W. Albaitis, E. Diver, E. Johnson, A. Cross, E. Easterbrook, T. Chmielinski, J. Thompson, J. Mullen, C. Smith, R. Woodfield, A. Ficeto, and C. Gandarillas.


CHEM-TEXTS

PUBLISHED BY THE INDUSTRIAL RELATIONS DEPARTMENT
UNIROYAL CHEMICAL, NAUGATUCK, CONN. 06770

EDITOR: William F. Lavelle.

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CHEM-TEXTS – Vol. 4 No. 7 – Page 3

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CHEM-TEXTS

Vol. 4. No. 7 Page 3


KNOW YOUR BENEFITS:

Some Questions And Answers On Uniroyal’s Tuition Aid Program

by Marion Hutt

About seventy-three Uniroyal Chemical employees improved their education and their opportunities for advancement in their jobs by taking job related courses during the 1968-69 academic year with the help of Uniroyal’s Tuition Aid Program. (1969-70 figures were unavailable for this issue)

For those of you who are not familiar with the plan, here is some helpful information on the program which is available to all employees.

Q. What Is It?
A. To encourage self-development and education of all employees, Uniroyal will reimburse you for the full tuition cost and lab fees necessary in any course taken which is related to your current job or will be of value, as determined by the Company, in future promotional areas.

All Employees Eligible

Q. Is the program available to wage and salary personnel?
A. Yes, it is available to all full-time employees.

Q. Do I have to notify the Company of the course I wish to take?

A. Yes, prior approval has to be obtained to qualify.

Q. How many courses can I take?
A. The number of allowed courses per semester cannot exceed two.

Q. Do I take these courses on Uniroyal’s time or my time?
A. Your own time.

Q. I’d like to take a course in mechanical drawing. Am I reimbursed for any instruments I must purchase?
A. No. Books, library fees, instruments and transportation are not reimbursable.

Q. When am I reimbursed?
A. Reimbursement will be made by Uniroyal after satisfactory completion of the course has been documented by the school or institution which administered it.

Q. Is every school or institution offering courses acceptable?

A. Only fully accredited institutions or professionally recognized associations are approved.

Schools In Area

Q. What schools qualify in the area?
A. University of Connecticut (Waterbury Branch), Fairfield University, University of Hartford, University of Bridgeport, Sacred Heart University, Trinity College, Mattatuck Community College, West Connecticut State College, Central Connecticut State College, Southern Connecticut State College, RPI (Hartford Branch), Waterbury State Technical College, Kaynor

Technical, H. C. Wilcox Technical-Vocational School, New Haven College, Quinnipiac College, Post Junior College and other specialized educational institutes.

Q. Do you have any facts about people using this plan?
A. During 67-68, sixty employees were enrolled in degree programs and were reimbursed an average of $275 by Uniroyal. In 69, five employees received M.B.A. degrees. In 1970 about 70 employees attended courses, with several receiving degrees.

Q. Where do I find out the procedure I must follow to qualify?
A. Your foreman or supervisor will be glad to assist you in obtaining and processing the forms for approval. Tuition aid is another of Uniroyal’s programs for the benefit of all employees to assist them in the development of their talents and capabilities.


[IMAGE CAPTION: Marty Cherkus, right, tells Charlie Dierling about course he plans to take under Tuition Aid program.]


Three Story Glass Tube Reduces Water Pollution

[IMAGE CAPTION: Julius Cohen, right, shows Phil De Pasquale new $32,000 liquid-liquid extractor installed in chemical pilot plant as part of the plant’s environmental quality program.]

by Gary Arndt

The Chemical pilot plant recently installed a new $32,000, three story high, liquid-liquid extractor that looks like a giant test tube. The extractor removes small amounts of “oxide” from the process waste water which had been previously discharged into the river. The extractor is probably the only one of its kind in the company.

The new equipment is part of the plant’s environmental quality program to eliminate pollution by installation of new devices and systems with built in pollution control factors.

Environmental Economics

By recovery of the product, a 5% to 10% yield increase will be obtained from former waste material, proving that a sound environmental quality program can be economical as well as improving the quality of the air and water. All new equipment for manufacturing operations will contain pollution control devices and systems to control fumes, odors, and dust.

Collects Pollution Data

With the completion of the cyclohexene oxide program, the huge glass column will be used by process development engineers to collect pollution control data on newly developed processes which will be transferred to the Naugatuck plant for manufacturing.


Zawacki Gets Hole-In-One

No Slip; No Tires

To purchase tires at a Uniroyal store or tire dealer, an employee purchase slip is required. Without the slip for identification, you will not be able to purchase the tires. Slips may be obtained in advance only from the Industrial Relations Department, EMIC, and the Synthetic Plant Hospital.

[IMAGE CAPTION: Chet Zawacki shot a hole-in-one with a Uniroyal golf ball and Uniroyal club.]


Unions Ratify Contracts

URW Local 218 which represents wage employees in the Chemical plant and URW Local 308, which represents wage employees in the Synthetic plant, ratified the 3 year contract between Uniroyal and the United Rubber Workers.

The new contract represents a wage and benefit package costing an average of $1.41 an hour, over the 3 year period.

Participating in the 4 months negotiations in New York from our plant were Ron Mitchinson, Industrial Relations Manager; Joe Rzeszutek, President, Local 218; and Leon Raskauskas, President, Local 308.

Other features of the new contract are five weeks vacation after 20 years; one additional holiday decided on a local basis, and improved pension and insurance benefits.


Longer Weekends In 1971

Last year Congress passed the Monday Holidays Law, which assigns certain holidays to specified Mondays, instead of being celebrated on calendar dates. For example, Memorial Day which has traditionally been celebrated on May 30 will now be celebrated on the last Monday in May.

At the plant two holidays will be observed in 1971 on Mondays: Memorial Day, the last Monday in May for chemical and reclaim; and Columbus Day, the 2nd Monday in October for the Synthetic plant.

The basic idea behind the longer weekend is to give “short vacations”; provide more time at home; and planned recreation activities with the family. Perhaps it means more work around the house, fixing and repairing the long list of things to be done.

Long weekends have one somber aspect. Experience has shown that the death rate from accidents on highways and at home hit a high mark of 500–600 deaths. Hopefully, statistics will prove otherwise and more safety will be observed on the roads and at home.

Drivers under 20 years old make up only 10.2% of the driving population, but were involved in 16.9% of all accidents. Drivers age 20-24 had the worst record with 10.7% of the driving population, they were involved in 17.7% of all accidents and 18.9% of fatal accidents.

CHEM-TEXTS – Vol. 4, 1970, No. 8 – Page 1

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UNIROYAL CHEM-TEXTS

Vol. 4, 1970 | PUBLISHED FOR THE PEOPLE OF UNIROYAL CHEMICAL | No. 8


Polygard Facilities To Expand

by Rod Gaetz

Design drawings are near completion for the expansion of Polygard ® facilities in Bldg. 109. The major equipment has been ordered and 75% of the necessary piping materials are on order for the project which will increase the production rates of the chemical. The project is part of the plant’s continuing program to stay competitive in a tight chemical market, keep business at the plant and keep chemical production employment at a full level.

Used In Rubber

Polygard is one of the most effective nondiscoloring and nonstaining stabilizers for synthetic rubber in commercial use today. Without Polygard protection, degradation occurs during the finishing, processing and vulcanization, resulting in a shorter service life of the final rubber product.

As a chemical, Polygard is safe to use, having the approval of the Food and Drug Administration (FDA) for use in products used for packaging or handling food.

New Stainless Steel Lines

The major work done during the summer shutdown of the building was the relocation and repiping of 2 Hold tanks from the second to the third floor. The piping from the bottom of the four vessels which will eventually become strippers was replaced with much larger stainless steel lines. The transfer pump was relocated and the discharge lines relocated and replaced with 3″ and 4″ stainless steel piping.

Fume Control Devices

When completed in early 1972, the expanded facilities will have environmental control devices to control fume pollution as part of the plant’s policy in the installation of new equipment and facilities.

Engineers working on the expansion are Terry Mo and Rod Gaetz; Vic Anderson, instrumentation and electricity; and Lou Kaiser, environmental control.


MIP Plan To Start

Instead of the 1970 stock purchase plan slated to start August 1, Uniroyal will expand the Monthly Investment Plan (MIP) to all employees interested in purchasing Uniroyal stock, at the market price, on a regular payroll deduction basis.

Under the plan, which is operated by Merrill Lynch, Pierce, Fenner and Smith, Inc., employees can sign up for regular payroll deductions. There are minimum and maximum deductions which will be indicated with other information, in plan brochures available shortly.

Merrill Lynch will purchase Uniroyal stock at the market price and keep individual accounts for each employee. Employees will receive regular statements from Merrill Lynch showing how much stock has been

(Cont’d on page 4)


H.S. Diploma Obtainable

It’s still possible for a person who left high school for one reason or another to obtain a high school diploma without going back to school.

To qualify for a diploma,

(Cont’d on page 4)


Chemical Control Center, The First In Chemical Division

Group photo of Chemical Control Center personnel. From left to right are Fran Egan, Clark Makinson, Tom Dowling, Millie Finsel, Matt Mathewson and Walt Frankenberger.


Employees Prevent Fire

by Walt Frankenberger

First anniversary. First in the Chemical Division. And in some aspects, the first in any Uniroyal plant. The Chemical Control Center is part of the plant’s innovative approaches to stay on top, keep business at the Naugatuck plant, increase the output of equipment, reduce waste and cost, and provide customers the best service in the chemical industry.

The Center is the one location in chemical production from which foremen can get accurate, up to the minute schedules for production of chemicals in order of priority to fill customers orders.

Monitors Data

The Center monitors data on all department activities, and by weekly and daily review of production, quality, cost, waste, and mechanical failures, the Center controls productivity and can spot downward trends or trouble spots in the plant which need adjustment to prevent lost production.

By coordinating the ordering of raw materials, packages, and warehousing, foremen can

(Cont’d on page 4)


A cooperative fire fighting group: in front—Pat Tortorici, left to right—Charlie LoBalbo, Minic Brown and Al Morey. Absent from photo—Charlie Rinaldi.


John Needham, left, shows Eric Johnson the High School Equivalency diploma he received upon successful completion of tests. Other employees plan to take tests in September.


by Ed Weaving

Minic Brown, Larry Rinaldi, Charlie LoBalbo, Al Morey and Pat Tortorici, acted so quickly in extinguishing a small fire in an air screen machine that the sensitive sprinkler system did not operate and the sounding of the plant fire alarm was not required.

The incident occurred when the canvas duct work around the machine ignited and burned. Brown and Rinaldi shut off the operation and others turned on a fire hose line on the burning canvas.

The fire was apparently caused by a light bulb without a protective globe on it, the hot heat of the bulb igniting the

(Cont’d on page 3)

CHEM-TEXTS – Vol. 4 No. 10 – Page 2

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Page 2 CHEM-TEXTS Vol. 4 No. 10

FROM THE FACTORY MANAGER | Oxford Office Close to Completion

DEAR FELLOW EMPLOYEE:

Christmas is the season when everyone of us express more than anything during the year, the spirit of giving and concern for our family, friends, and the people we come in contact with each day of our lives. This spirit is particularly reflected by gifts to our families; visits to friends’ homes, and a sharing with others the many joys of the holidays.

In the plant where all of us work so closely together and depend upon each other so completely, this same spirit of giving and concern is vital.

By giving out fullest effort to, and showing the utmost concern for our responsibilities and the people we work with, each of us can individually infuse into the plant a spirit that will really make it a “good place to work.” The plant is not just a mere collection of buildings which house equipment to help us produce products or provide services, it is us, our efforts and our achievements.

Our work takes up more than eight hours of our day, and is a major part of our life. We can make it challenging; we can make it more secure; we can make it safer; we can make it more enjoyable by the same spirit of giving and concern that we display during the Christmas season.

I sincerely hope that you and your family, will enjoy a most happy Christmas and the fullest joy and happiness during the new Year.

Sincerely

Shel Salzman

S. R. Salzman


Construction of the administration building of Uniroyal’s Oxford Complex is on schedule for occupancy in summer. With most of the exterior work completed, and much of the interior ductwork, wiring and piping installed, the first of several buildings to be constructed will house many of the corporate activities presently in New York, EMIC, and Professional Park.


Chlebowski Averts Fire

by Ed Weaving

Matty Chlebowski’s quick action averted a serious fire in the Captax department when he opened a waterfog valve over a mixing tank which contained some undissolved sulfur and carbonbisulphide.

The incident occurred during cleaning operations to remove the sulfur and carbonbisulphide out of the mixing tank. Operators had removed the manhole cover to check the tank’s contents and started to add water through the manhole. The escaping carbonbisulphide ignited, probably from a hot steam pipe, and the flash fire burned a supervisor’s face and ears, which required hospital attention.

Tom Lee, a member of the crew, turned in the fire alarm signal for assistance from the plant protection department. “The fast action and alertness of the entire crew in an emergency prevented more serious damage and injury to the group,” according to Tom Engle, foreman of the building. Members of the crew working on the second shift were Frank Maher, John Mancuso, Charlie Drapko, and Ed Atwood, a piper working on the vessel.

During cleaning operations, tanks with hazardous vapors should always remain closed to

SAFETY IS MY RESPONSIBILITY

prevent their escape. Hot pipes can ignite the vapors and cause a serious fire and injuries to employees working in the building.


Sales Drop;

(Cont’d from page 1)

Strong competition in the chemical, reclaimed rubber, synthetic rubber and latex industries prevent passing on automatic price increases to our customers without the risk of losing their business. The extra costs for operating the plant must be absorbed by increased productivity; prevention of waste; and the reduction of off-spec materials that have to be reprocessed at an extra cost and that substantially affect the plant’s profit on the product.


Broden Named VP

Bill Broden, a Process Engineer in Chemical Production, was named Vice-President of the Uniroyal Chemical Management Club. Broden replaces Jim Phelan who was transferred to the International Division where he will work on agricultural chemical research and development of Chemical Division products in markets outside the U.S.

Black coffee, cold showers, fresh air or other folklore remedies do not sober you up. They just make you a wide-awake drunk.


1,100,000 Man Hours… It Happens

1,100,000 manhours were worked without a lost time accident for the second time this year. The most recent occurred from July to November when 1,100,000 manhours were reached without a lost time accident.

On November 20, the record was broken by a back injury when an operator shoveling residue in a drainage ditch under a fiber separation mill, strained the muscles in his back.

Only four lost-time accidents occurred this year, a major improvement over 1969 when 23 employees were injured and lost time from work.

Serious Injuries

The rate of serious injuries is about the same as last year. To date 56 serious injuries have taken place while 52 occurred in 1969.

Several close calls happened during the year and only safety glasses, safety shoes and safety hats prevented more serious injuries to employees. One employee almost lost his eyesight when a metal splinter hit and broke his safety glasses.

“Won’t Happen To Me”

A “won’t happen to me” attitude still exists among many employees who stubbornly resist

(Cont’d on page 4)


Three Steps Taken To Improve Air

Three steps have been taken by the plant to control pollution of the air. A new tower type scrubber was installed in Bldg. 109 at a cost of $40,000. The scrubber, by washing the phenolic fumes, eliminates the emission of these obnoxious odors into the atmosphere.

A process change in Bldg. 28 where PBNA is manufactured will eliminate the amine odors discharged into the atmosphere by the old process. This change is scheduled for completion by April 1971.

A new Dust Collector has been ordered for one of the mills in Bldg. 50 of Chemical Production. It will collect the fines which presently escape into the atmosphere.


Beretta

(Cont’d from page 1)

General Manager of Canadian chemical operations.

Later he became marketing Vice President for all Uniroyal products sold in Canada, a position he held until appointed Vice President of the Chemical division.

Mr. Beretta will be the guest speaker at the Uniroyal Chemical Management Club meeting on Jan. 20 at Fortin’s Restaurant.


Plant Water Cost Up 13%

The plant’s water costs were increased 13% due to a rate hike by the Connecticut Water Co. The new increase raises the plant’s operating costs about $35,000 annually.

Currently 55,000,000 gallons of water a month are used by the Chemical and Synthetic plants. In one month, 69,000,000 gallons were used; and in July, 60,000,000 gallons were consumed.

Water costs for the plant presently run $143,900 a year, and average $12,000 a month.

Help Conserve Water

Use of water, only when needed, will conserve it and keep the plant’s water bill down. Water waste increases operating costs and cuts into the plant’s profit. In some products it can seriously affect the cost of the product, hurting us competitively.

Considerable water can be saved by shutting off equipment when not in use, especially over weekends. Water hoses are also a major factor in water waste, when used to wash spillage down the drain. Dry spills should be swept rather than washed with the hose.

Every employee can help by turning off faucets; reporting leaks; and by using only as much water as is necessary to do the job.

CHEM-TEXTS – Vol. 4 No. 10 – Page 10

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CHEM-TEXTS

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Chemical Business Competition Increases

[IMAGE: Three men in business attire reviewing documents]

Ed Geise, seated, Director of Marketing for the Chemical division reviews marketing plans with Henry Smith, left, General Sales Manager and Joe Flannery, General Products Manager.

by Joe Flannery

Business continues to be more and more competitive. In today’s tight economy, competitors want our customers just as we want theirs; and they fight pretty hard for them too. Today there is no such thing as a guaranteed market for our products.

Competitors are often willing to offer better delivery, packaging, quality, technical service and even lower prices to obtain business. And customers, on the other hand, are increasingly more demanding for these services and prices.

Cost-Price Squeeze

Most businesses today are in a cost-price squeeze in the competitive struggle. Our business is no exception. Profits have declined in the last year as a result of lower prices for our products and higher costs of doing business. And yet we must be increasingly responsive to our customers to keep our business and maintain a healthy growth. At the same time, we must be efficient and competitive to be profitable. Profits are the source of funds to expand our business; modernize plants; install new

(Cont’d on page 4)


Personnel Assignments

Earl Root was made a Foreman in Synthetic Production. Prior to his new assignment he was a Utility Operator at the Synthetic plant. Earl joined Uniroyal in 1947.

Al Hoodbhoy was assigned to Testing Services in Bldg. 81, responsible for Chemical Control.

Doug Ritche was transferred to the Synthetic plant as a process engineer.


Lab Cat Becomes A Queen

[IMAGE: Woman holding a cat and displaying trophies]

Miss Uniroyal, a pedigree Domestic Short Hair displays her trophies with Ruth Shipman.

by Ruth Shipman

Two years ago, a stray kitten walked through the main gate, and into building 81 Lab. The cat turned out to be a pedigreed Domestic Short Hair with a Tortoise shell fur, black, orange, and creamy white.

In her first show in 1969, Miss Uniroyal was judged Best Household pet and in 1970 three judges named her Best Household pet twice at the Yankee Spay and Neuter Club Show.

The two year old Miss Uniroyal is now registered with the Cat Fanciers Federation.


DON’T DRINK AND DRIVE


Omite Facilities

(Cont’d from page 1)

worked in Bldg. 100: Bob Anderson, Joe Bednarek, Lyle Bissonette, Ed Cheney, Ray Drapeau, Harry Hedrick, Orrin Huntley, Dan Marino, John Matcheson, Carl Mulonet, Dom Persutti, and Bob Breton, foreman of the building.

Reduces Pollution

By recovery of the heptane solvent, which was previously lost and discharged into the atmosphere and the Naugatuck River, the plant not only saved materials’ cost but also reduced pollution.

Prevention of waste by dumping materials into the drain is an important part of the plant’s policy to stop pollution. Its success depends on every operator carefully checking all processing operations to prevent waste, and to avoid washing chemical spillage into the river.

Safer Operation

Bulk butyl phenol will be stored in one of the new 10,000 gallon tanks and piped directly into the processing operations, making the job easier and safer. An operator previously lifted and knifed open the 50 lb. bags, and emptied them into the equipment. The bags were discarded as solid waste. The new facility now eliminates this waste problem, another improvement in pollution abatement.

The other 10,000 gallon tank holds thionyl chloride, which was previously handled in 55 gallon drums.

The two new tanks minimize exposure to lifting and handling heavy objects, as well as, the exposure to handling chemicals in drums.

Promising Product

Sales of Omite increased 10% over 1969 sales and was a bright spot in the plant’s economic


Eskiloos Set Style

[IMAGE: Woman in boots posing outdoors]

Uniroyal’s Eskiloos are better than ever for getting around town in style in rain and snow weather. Eskiloos come in all lengths from ankle bone to knee high on high, thick heels. They offer wash-and-wear easy care, water repellent protection, shape retention and salt stain resistance. Many of these special attributes are due to the Royalon vinyl upper material which is made from Marvinol vinyl, a product of the Chemical Division. Much of the Research and Development work on the vinyl plastic is done by the Marvinol group at the Technical Sales Service Center.

situation when sales of rubber chemicals, reclaimed rubber, synthetic rubber and latex dropped off.

Delays in label registration from the U.S. Dept. of Agriculture for use on orange, grapefruit, and lemon trees have affected a more optimistic sales forecast previously set for 1971. As a result, production of the chemical in the plant has been rescheduled for a shorter schedule.

Seven years of field tests and toxicology tests to determine the safe use on food crops were conducted at a cost of approximately $750,000 before a pound of the chemical was sold commercially.

Omite does not upset the ecological cycle. Harmless to humans and animals, it does not disrupt the natural, biological control of predatory insects such as bees which are beneficial to growers.


Phenol Spill Causes Burn

A freak accident took place in the Control Lab. when the bottom of a glass test tube broke while an analyst was stirring a chemical in it with a glass rod. Phenol spilled over the employee’s laboratory smock and caused a minor burn to the skin.

The accident was a perfect example of the unexpected happening. As a safety precaution against such accidents, glassware should be held over the laboratory bench to avoid accidental burns from broken glassware.

Accidents of this type are unusual and occur only one out of a thousand times. Prevention of the one time is what safety is all about.


[IMAGE: Four people in discussion around a table]

Label registration for Omite use on citrus crops is discussed by, from left, Gracie Stone, Bob Covey, Dr. John Zukel and Dr. Al Smith.

CHEM-TEXTS – Vol. 3 – Page 1

Page 001

UNIROYAL CHEM-TEXTS

Vol. 3 PUBLISHED FOR THE PEOPLE OF UNIROYAL CHEMICAL No. 4


New Plant Entrance Nears Completion Plant’s Security Is Tightened Up.

The all glass enclosed, new front to Building 84 gives an impressive approach to the plant’s main entrance. Construction of the new building is practically complete except for a few minor details.

The building contains a new reception room for visitors to the plant where plant personnel can meet with them in more congenial surroundings to conduct business, or if necessary, escort them into the plant.

Plant security has been tightened considerably by moving the guard station from Building 75 to the new control center. Guards will be on duty at the Main gate on a 24 hour, daily basis to monitor all vehicles and visitors entering the plant. The glass enclosure provides maximum visibility for the guard to prevent unauthorized persons from entering the plant.

Two turnstiles are located at the main gate. To enter, an employee must insert a magnetized pass to operate the turnstile. Both turnstiles operate without passes in the exit direction to reduce congestion during shift changes.

If an employee forgets his pass, the guard will request identification before allowing entry into the plant. Other turnstiles are situated at the Tire and Synthetic plant entrances.

Besides tighter security control, the new building is another step in the plant’s continuing modernization and improvement program. In recent months several plant buildings have been painted and improved, providing a cleaner and better work atmosphere.

Karl Pittner of the plant engineering department supervised the project. In charge of the electrical system was Jim Carroll.


Doug Miller, engineering superintendent for the plant, and Karl Pittner, project engineer, inspect the new front entrance to the plant.


Paula Auclair, right, uses magnetic pass to “open” turnstile. John Titley shows how gate operates without pass on exit.


Jim Carroll, left, of the engineering department checks the console as Jim Walsh, control station watchman, observes the light indicators.


New Product Made Here

by Bob Mazaika

A new chemical, Antioxidant 439, a nonstaining antioxidant, started production recently in Building 28. The chemical is used in latex for foamed underlay cushioning under carpets. It is also used as a stabilizer in synthetic rubber to protect the rubber in storage and shipping.

The new antioxidant, which prevents the staining or discoloration of latex and rubber products, should help improve the division’s position in the rubber industry. Sales of the new product are expected to double in the next five years.

Frank O’Shea, of the Research and Development Department, was awarded a patent for the new chemical.


Scrubbers Reduce Air Odors

by Ernst Krauss

As part of the plant’s continuing pollution control program a new scrubber was installed in Bldg. 100 to reduce hydrogen sulfide and other odors from discharge into the air.

The scrubber washes the fumes with a caustic water solution, and hence eliminates the emission of foul odors into the air.

A second scrubber was installed in Bldg. 109 where Polygard® is manufactured. The scrubber eliminates the phenolic odors previously discharged into the air. It also provides better ventilation in the building, improving working conditions for the operators.

Rod Ashby of the plant’s engineering department was project engineer.


SAFETY IS MY RESPONSIBILITY

CHEM-TEXTS – Vol. 3 No. 11 – Page 4

Page 004

Page 4 | CHEM-TEXT | Vol. 3 No. 11

$21,000 Contributed to United Givers

[PHOTO: Image showing people near a vehicle, including children on crutches and adults]

United Givers help the Red Cross provide free transportation to the Cerebral Palsy Center in Waterbury. Penny Litke, left, on crutches, 3 ½ years old, goes three times a week. Helping Penny is her mother, Mrs. Harold Litke. Kathy Magnamo, 8, is held by her mother, Mrs. Robert Magnamo. Kathy attends the Cerebral Palsy Center every day. At right is Roy Woodcock, a volunteer driver. Without the services of the Red Cross and the Cerebral Palsy Center many children would not receive the treatment and care to make their lives happier and fuller. (Naugatuck news photo by J. Jensen.)


by Eric Johnson

$21,000 in pledges were made by Uniroyal Chemical employees to the United Givers fund drive. This is the second successive year that Uniroyal Chemical topped $20,000 to support the 16 charitable, social work, and youth organizations in the fund which in some way touch the lives of every employee or his family.

One Third Of All Firms

The plant’s contributions represent almost one-third of the Industrial division’s goal of $65,000. The success of this year’s campaign reflects the vital concern and involvement of employees in community problems and activities by helping the mentally retarded, children with cerebral palsy, the free blood programs of the Red Cross and the many youth organizations in the Fund.

Four Departments Top Their Goals

Reclaim Production, under the Chairmanship of Bob Foltz, Joe Rzeszutek and Pat Tortorici; Synthetic Production under Chairmanship of Leon Raskauskas, Archie Civitello and Carl Wehmann; Engineering under Vic Anderson as Chairman; and Materials Handling with Hank Lynch, Chairman.

Exceeding last year’s pledges were Chemical Production, Factory Services, Research and Development, and the Accounting Department.

Research and Development contributed the highest amount $5,878, with the Division’s offices contributing $2,841. Every group deserves commendation for their generous support of the drive through the payroll deduction plan and “give where you work”.

More than 1,100 employees participated in the drive with 404 not participating for various reasons. The average pledge of contributors came close to $20 which is one of the highest of any company in Naugatuck and Beacon Falls. While individual contributions varied, some people pledged a $1.00 a week and some contributed $200 annually.


Close Doors, And Windows At Night

by Ed Weaving

With cold weather here and long weekend shutdowns due to the season holidays, foremen, supervisors, and employees of different departments should make sure doors and windows are closed, especially during nights and weekends, to preserve heat in the buildings and prevent freezing of the sprinkler systems.


Chairmen Do Good Job

The success of the campaign was undoubtedly due to the generous spirit of employees, but a good amount of credit belongs to the committee which organized the drive and did the canvassing. The Executive Committee for the drive was Eric Johnson, Chairman, Roger Amidon, Vic Anderson, Joe Bucciaglia, Bob Foltz, Gene Hertel, Frank Lynch, Milt Makoski, Leon Raskauskas, Joe Rzeszutek and Jack Vergosen.

Chairman of the plant sections and departments were Mike Dodd, Bob Grahame, Al Juliano, Paul Laurenzi, Roger Lestage, Stan Mazur, Phil Morin, Doug Ritchie, Sal Sapio, Dom Scalzo, Pat Tortorici, Mary Vergosen, and Carl Wehmann.

During the day windows and doors are often opened particularly if weather suddenly becomes warm, and are left opened during the night when the temperature drops below freezing. This causes freezing of the sprinklers which results in breakage and water discharge. As a result, not only is equipment and material damaged, production stopped, but cleanup operations are involved as well as a shutdown of vital sprinkler protection against fire for the plant’s safety.

SAFETY IS MY RESPONSIBILITY


Pollution of Naugatuck River To Be Controlled

(Continued from page 1)

Naugatuck river at the south end of the plant. They will consist of waste collection pipe lines, pumping stations, neutralizing facilities and coagulating – settling basins.

Operations Building And Laboratory

A two story operations building will be constructed for storing and adding waste water treatment chemicals. A laboratory will be included in the building where control analyses will be made to insure that the wastes are pretreated properly for acceptance into the Borough’s water pollution control facility.

Completion Scheduled For April 1972

Completion of construction is scheduled for April 1972 in compliance with orders from the State Water Resources Commission.

The pre-treatment plant is based on extensive laboratory and pilot plant work which has been conducted at the Chemical plant for the past four years at a cost of more than $300,000.


Man Falls, Breaks Leg

(Continued from page 1)

safety both on and off the job. When working or walking outside, watch out for icy patches to prevent slips and falls which may result in serious injuries. Every effort will be made by the Materials department to keep areas sanded but its virtually impossible to sand every spot in the plant.

It’s every employees responsibility to sand an icy area or to report ice or hazardous conditions to his foreman or supervisor who will contact the Materials department to correct the situation.

Major Step In Pollution Control

The Naugatuck River south of Thomaston has been assigned a C classification by the State Water Resources Commission. Class C is defined as “suitable for fish and wildlife habitat, recreational boating and industrial process and cooling”.

The waste water pre-treatment plant is designed to control water pollution consistent with the State requirements for Class C waters.

This water pollution control facility is part of the long range program for improving the quality of the nation’s rivers and lakes.


[PHOTO: Four men in hard hats examining documents outdoors]

Dick Shaw, project engineer for new plant discusses site with, left to right, Gordon Anderson, Shaw, George Vila, and John Evans.


CHEM TEXTS

PUBLISHED BY THE INDUSTRIAL RELATIONS DEPARTMENT
UNIROYAL CHEMICAL, NAUGATUCK, CONN. 06770

EDITOR: William F. Lavelle.


UNIROYAL Chemical
Naugatuck, Connecticut 06770

U.S. Postage
PAID
Permit No. 10
Naugatuck, Conn. 06770

RETURN POSTAGE GUARANTEED

CHEM-TEXTS – Vol. 3, 1969, No. 11 – Page 1

Page 001

UNIROYAL

Merry Christmas – Happy New Year

CHEM-TEXTS

Vol. 3, 1969 PUBLISHED FOR THE PEOPLE OF UNIROYAL CHEMICAL No. 11


[IMAGE: Two people decorating a Christmas tree]

Getting ready for the Christmas season, Madelyn Malone, left; and Molly Cobbol decorate tree in lobby of Main Entrance.


Frank Hopkins To Address The Foremen’s Club

by Lou Kaiser

Frank Hopkins, Vice President and General Manager of the Chemical division will address the Foremen’s Club January 15, 1970, at the Elks Club in Naugatuck.

Mr. Hopkins will discuss the present and future busi-

[IMAGE: Portrait photo of Frank A. Hopkins]

FRANK A. HOPKINS

ness outlook for the Chemical division, and the effects of the present economic trends on the divisions and the plant’s operations.


Man Falls, Breaks Leg

by Sal Aloise

A fall from a railroad tank car resulted in a broken leg and a bruised shoulder when an employee slipped and fell backwards. The accident occurred while he was placing a recirculating hose in the dome of the tank car. As a result of the injury he will be incapacitated 8 weeks.

The second lost time accident happened when an employee caught the heel of his foot in an elevator door while he was taking a product from the 1st to the 3rd floor of the building.

Besides the two lost time accidents in November, five serious injuries were reported for the month. This rate of accidents shows little improvement over last year.

With every effort being made by the plant to improve safety, no progress will be made in the prevention of injuries unless every employee continually thinks safety and avoids taking chances.

Now that winter is here, ice and snow conditions require a greater concern for

(Continued on page 4)


Pollution Of Naugatuck River To Be Controlled

by Dick Shaw

The construction of a new liquid waste pretreatment facility at the Naugatuck plant at a cost of almost $3,000,000 has been approved by the Uniroyal Board of Directors. The new facility will control the plants pollution of the Naugatuck river.

The facilities will provide the necessary pretreatment of the plant’s waste waters and will prepare the complex mixture of chemical and water wastes for acceptance into the Borough of Naugatuck’s water pollution control facility.

Lower Cost To Taxpayer

The cooperative venture which provides for treatment of Uniroyal’s wastes in the Borough’s plant will result in lower costs to the taxpayers of Naugatuck and to the Company and will comply with the State’s Pollution Abatement laws.

Lower costs to the taxpayer will be realized since Uniroyal will pay a substantial portion of the operating costs due to the large volume of Company waste flow into the municipal plant.


[DIAGRAM: Schematic showing waste water treatment process flow, including:
– SYNTHETIC PLANT WASTE
– CHEMICAL PLANT WASTE
– NEUTRALIZATION AND PUMPING STATIONS
– WASTE EQUALIZATION TANKS
– OPERATIONS BUILDING
– WASTE WATER COAGULATION AND SETTLING TANKS
– PRETREATED WASTE MIXING TANK
– PRETREATED WASTE TO MUNICIPAL FACILITIES]

R.Smith-69

Schematic drawing shows the new waste water pretreatment facility scheduled for 1972 completion.

Location At South End

The pretreatment facilities will be constructed along the

(Continued on page 4)


[IMAGE: Industrial equipment/construction site]

At right is outflow of waste water into river. New waste water pretreatment unit will control pollution. At left is one of units used to pump waste water to model scale waste treatment unit.


Plant Loses Reclaim Sales

Tentative plans to halt production of bicycle tires and tubes, and reduce production of passenger car, heavy service, and farm tire tubes at the Indianapolis plant would affect our Naugatuck business.

Competition from foreign bicycle tires; the decline in passenger tire tubes, and competitive pressure from low cost tubes were cited as the reasons.

The proposed cutback would affect our butyl Reclaim business which is used for inner tubes.

It will also affect our sales of Aminox®, MBT, MBTS, 710 Stiffener, and Tuex chemical business. These chemicals are used in the manufacture of tires and tubes.

CHEM-TEXTS – Vol. 3, No. 8 – Page 1

Page 001

UNIROYAL CHEM-TEXTS

Vol. 3 PUBLISHED FOR THE PEOPLE OF UNIROYAL CHEMICAL No. 9


Improvements Protect Jobs. Make Plant Cleaner, Safer.

[IMAGE: Black and white photo of industrial building with bulldozer in foreground]

Bulldozer digs out aniline sludge that caused the Main entrance roadway to sink under heavy trailer trucks.

Today, somewhere in the plant, another step is being made to protect jobs, improve safety, housekeeping, production, and working conditions. Or a new reactor is being installed to improve productivity.

Major Improvements

Major improvements this year included a new main entrance; resurfacing of the road to the main entrance, once an aniline sludge dump. The old DDM building was completely remodeled to manufacture Curalon® a new chemical curing agent.

A high cost investment was made in the recent installation of refrigeration facilities for Omite® a new agricultural chemical.

Expansion of the high pressure laboratory which researches high pressure chemical reactions is nearing completion. This new R & D facility provides the technology to improve manufacturing operations by faster reactions.

A giant step was made in air pollution control with the conversion of the plant’s power house from coal to oil.

Repairs and Maintenance

Ordinary repair and maintenance costs during the year will extend into six figures simply for general building and yard maintenance. Priority repairs made this year included refacing of the Chemical firehouse and Lotol Bldg. 76 with aluminum siding; and renovation of the Reclaim pilot plant, parcel post, small (continued on page 2)

[IMAGE: Black and white photo of paved roadway with buildings]

Solid bed of new paved and marked roadway improves safety and reduces maintenance costs. Major improvements in photo show new front entrance; refaced aluminum siding on Bldg. 76, and pollution free smokestacks.


Reclaim Dust Collectors Reduce Escape Of Lint

[IMAGE: Black and white photo of industrial dust collection system on roof]

Dust collection system nears completion on roof of Reclaim plant. The system will reduce the fiber escape from the cyclones.

by Rod Gaetz

The escape of lint from the Cracking Department of the Reclaim plant has always caused a problem in the plant and surrounding area. With the new manufacturing process used in the modernized plant which requires tires to be ground to a much finer particle size, the problem has become more acute.

In designing the new plant, the systems enclosed the mechanical conveyors, and completely enclosed processing machinery was utilized to prevent lint escape. Where it was necessary to utilize pneumatic conveying systems, cyclone separators were first installed to separate the conveying air from the product streams and leave the secondary air treatment systems until later. The reason for this was to determine from practical operating experience the (continued on page 2)


Woman Supervisor Named

[IMAGE: Black and white photo of two women at desk reviewing documents]

Anna Radowich, left, newly named Special Analysis Supervisor in the Analytical Research Lab, reviews a project with Helen Mullen.

CHEM-TEXTS – Vol. 3 No. 3 – Page 3

Page 003

CHEM-TEXTS

Vol. 3 No. 3 | Page 3


KNOW YOUR BENEFITS: by Marion Hutt

Uniroyal’s Paid Vacation Benefits Comparable To Best In Industry

The entire vacation policy for wage employees is too lengthy to reproduce here but the following are some of the most frequently asked questions:

Q. How much vacation am I entitled to receive?

A. Employees will receive vacations based on their seniority with the Company on Dec. 31 of the prior calendar year, as follows:

1 year. . . . . . . . . . . . . 2 weeks
5 years. . . . . . . . . . . . 3 weeks
15 years . . . . . . . . . . . 4 weeks
22 years . . . . . . . . . . . 5 weeks
30 years or more . . . . 6 weeks

Q. How much vacation pay do I receive?

A. Those entitled to a vacation of:
2 weeks . . . . . . 4% of earnings
3 weeks . . . . . . 6% of earnings

(continued on page 4)


UNIROYAL, INC. FIRST QUARTER SALES AND NET INCOME SET RECORD HIGH

Uniroyal, Inc., set new records in sales and net income for the first quarter of 1969, George R. Vila, chairman and president, reported at the annual meeting of stockholders.

Sales for the quarter were $368.8 million, an increase of 9.3 percent compared with $337.4 million for the same period last year and the highest for any first quarter in Uniroyal’s history.

Net income was $12.5 million, another record for a first quarter. This compares with $12.1 million during the first quarter of 1968.

First quarter earnings were equivalent to 44 cents a share of common stock compared with 43 cents a share last year.

The new record in earnings was achieved despite inflationary trends in the economy and high start-up expenses for an unusually large number of new plants coming on stream worldwide, Mr. Vila said.

During the next five years, Uniroyal has programmed capital expenditures of more than $600 million. During 1969, expenditures will be $150 million compared to more than $100 million in 1968. Heavier capital expenditures, Mr. Vila said, are necessary to keep pace with expanding economies around the world as well as to gain maximum benefits from new products from Uniroyal’s research and development laboratories.


Naugatuck Leader . . .

(continued from page 1)

competitive companies for the quality and service. Major competitors in the rubber chemical market are well known large chemical companies like Monsanto, du Pont, R.T. Vanderbilt and American Cyanamid.

Our rubber chemical business started more than fifty years ago as a producer of sulfuric acid for the brass industry in the Waterbury area. Today, Uniroyal Chemical supplies 25% of the total rubber chemicals used in the rubber and plastics industry. Practically every automobile tire manufactured, contains one of Uniroyal’s chemicals. In the past ten years, sales have doubled and, depending on the rubber and plastic industries’ growth, sales are expected to continue at this growth rate.

Interestingly, our rubber chemical technology was the base from which our present agricultural chemical business developed with the introduction of Spergon and Thiram seed protectants. Agricultural chemicals like MH-30,® Alar,® Aramite,® Omite,® Alanap® and Dyanap® have become an important part in the Division’s growth.

Today our list of rubber chemical customers include such companies as Goodyear, Firestone, General Tire, Armstrong Tire, Cooper Tire, Dunlop and many other large companies, all important to our rubber chemical business. With good quality products, properly marked, clean packages, and good customer service, they’ll continue to do business with us. Each of us in our own way, by doing our jobs in the best possible way, makes certain that we keep our valued customers.


Hold That Tiger; Keep Chained!

PLACE CYLIN HE

[IMAGE: John Sickola Jr. of the Materials Handling department chains full cylinder “tigers” securely in place.]

Stories of jet-propelled gas cylinders are common, but this one did so much damage in a few seconds that it deserves mention because the same thing could happen in our plant.

A CO₂ cylinder without a cap was being moved across an airplane hangar floor. It fell; the valve broke off; and the cylinder took off, tore through several airplane wings, broke off sprinkler heads which started a flood, destroyed equipment, went through a concrete wall and finally ended its wild, damaging flight outside. Damage cost $500,000.

This type of accident is not restricted to CO cylinders. Any compressed gas in a cylinder: freon, oxygen, air, acetylene, nitrogen or chlorine, will react in the same way. Many of these cylinders are stored throughout the plant.

It is especially important, in the plant, that all compressed gas cylinders be kept in retaining racks and secured at all times. When not in use, mixing valves and gauges should be removed, and the protective caps put back on. Keep cylinders chained. Don’t turn a tiger loose in the plant.


Spring Tire Sale Ends On May 29

A Special Spring Employee Tire Sale will run from March 31 through May 29. Employee prices will be substantially below regular prices on tires for cars, small trucks, campers and trailers.

A feature of the sale will be the new Uniroyal Master with different front and rear tires for better steering and traction, a steel reinforced tread and a 40,000 mile guarantee.

Also included in the sale are the Uniroyal “Fat Max”, “Alley Cat” Tiger Paw, Wide Tiger Paw, Tiger Paw and the Laredo “Rain Tire”.

This will be the only sale on these tires this year.

Slips can be obtained from Industrial Relations: Ann McAllister, Synthetic plant nurse: Luella Anderson TSSC; and Rosalie Tolbert, EMIC.


[IMAGE: Practically every tire on the road contains a Naugatuck chemical to protect it against heat build-up and give longer service life.]


What Employees Say About Safety

Q. What do you think of the safety attitude of the people at Uniroyal?

A. Dom George says, “The Company is making every effort to improve the attitude of the people in the plant. Some still haven’t got the message and don’t seem to care. The best reason in the world to be safe is my family and to make a good living for them.”

A. Roland Bergeron says: “I work in many different areas of the plant and I think the safety attitude of most people in the plant is pretty good. But some people don’t seem to care about safety at all. They don’t use common sense. They don’t wear their safety glasses, hard hats, or proper protective equipment for the job.

The plant should stress to employees through more movies and discussions on what could happen in a chemical plant if employees aren’t safe, especially when handling the different types of chemicals. Some of our people think that a serious accident couldn’t happen here as in other chemical plants, so they often take a lax attitude toward safety.


Results Successful . . .

(continued from page 1)

which has provided the technology essential to the design of an adequate and economical full-scale treatment facility for the waste waters generated by the plant’s manufacturing.

The model scale plant studies and results were reported to the Water Resources Commission and reviewed at a meeting attended by Mayor Raytkwich of Naugatuck and representatives of Malcolm Pirnie Engineers, the Water Resources Commission and Uniroyal Chemical. The plans were recently approved by Hartford.

Uniroyal and Borough officials are now able to proceed to establish agreements which will form the basis for proceeding with design of the municipal water pollution control facilities and for Uniroyal to proceed with the design of waste water pretreatment facilities.

Dick Shaw project engineered the new plant, assisted by Steve Schwartz who has been exploring the possibility of recovering discharged materials for reuse.


SAFETY IS MY RESPONSIBILITY

CHEM-TEXTS – Vol. 3, 1969, No. 3 – Page 1

Page 001

UNIROYAL CHEM-TEXTS

Vol. 3 1969 PUBLISHED FOR THE PEOPLE OF UNIROYAL CHEMICAL No. 3


NAUGATUCK, LEADER IN RUBBER CHEMICALS

New Curalon Plant Starts Up Will Increase Chemical Sales

[IMAGE: Factory/plant interior with workers and equipment]

Checking operations in the new Curalon plant are l. to r. Anthony Gambardella, Rocco Magnanimo, foreman, and Thurman Walton.

by Harold Smith

The new Curalon plant in Bldg. 17, formerly the Flexzone® and DDM plant, started production recently of Curalon® a new chemical curative used to harden and shape liquid polyurethane elastomers. The polyurethane elastomers have today become a large industry.

Uniroyal Chemical, was a leader in the research and development of the polyure-

(continued on page 2)


Results Successful In Water Pollution Abatement Program

[IMAGE: Industrial water treatment facility]

One of the three waste water treatment units along the Naugatuck river to provide design information for treatment of waste waters

by Dick Shaw

Uniroyal Chemical completed another major step in its water pollution abatement program with excellent results.

For the past 6 months, extensive engineering efforts have been concentrated on the operation of a waste water treatment model scale plant

(continued on page 3)


[IMAGE: Workers watching bagging operation with “DELAC-S PRILLS” visible on equipment]

Good packaging is essential to good customer service. Left to right, watching the bagging of Delac – S Prills are Jim Heagle and Tom Dowling. John Starr, right, operates the bagger.

by Bob Mazaika

Uniroyal Chemical is the world’s leading manufacturer of rubber chemicals, representing a high percent of the division’s sales. The Chemical division manufactures more than 70 different chemicals for the rubber, plastics and latex industries. 70 percent of these chemicals are made here at the Naugatuck plant. Many are patented, which means only Uniroyal Chemical can make them; but many are not, and sold against strong competition. Recent price cuts have hurt sales and profits and made selling a harder job for the Sales Department. To maintain this position as leader in the industry requires constant research for new chemicals; continued improvement in quality; extra effort on good packaging to improve service to our customers; who are the most important part of our business. Because of dirty, wrong-marked packages and poor quality products, we could lose two or three major customers and lose our position as leader in the industry.

Chemicals made at Naugatuck range from C-P-B, used by golf ball manufacturers to “cure” golf ball covers to Sunproof® waxes to protect tires against sidewall cracking from weather conditions.

Uniroyal offers more accelerators to the rubber industry than any other company such as Trimene,® Methazate, Delac®S, M-B-T-S, Monex,® Tuex,® GMF and Royalac.® These chemicals “cure” the rubber and help shape it into its finished form. Without these accelerators, rubber would be like putty or uncured cement. Accelerators are used to make every type of rubber product from pencil erasers to foam rubber mattresses and automobile tires. GMF® is used in the Minuteman Missile as part of the propellant system.

Naugatuck antioxidants, the best in the industry, protect rubber products from heat and oxygen which cause rubber to deteriorate, discolor, or crumble. For example, BX-A protects the nylon used in tire cord; Polygard® and Naugawhite® keep white products — such as sneakers and footwear — white and prevent the rubber from discoloring. Other well known antioxidants are Octamine, Retarder J and Polylite.

Rubber chemicals constitute the highest cost in every rubber product, and are from two to ten times more expensive on a per-pound basis than any other ingredient used in the finished product. Because of their high cost, customers demand the highest quality chemicals for these prices, otherwise they turn to

(continued on page 3)


[IMAGE: Person jogging/running in athletic wear]

Naugatuck antioxidants give Pro-Keds jogging shoes quality and longer wear life.


SAFETY IS MY RESPONSIBILITY

CHEM-TEXTS – Vol. 3 No. 2 – Page 2

Page 002

CHEM TEXTS

Page 4

The $475.00 Cup

SUGGESTION PLAN AWARDS

Gene St. John had an idea some time back about the use of the small gel cups used in the laboratory for testing purposes. Part of Gene’s job was buying laboratory equipment and material; however, not satisfied with the products available on the market, he set about the task of designing an inexpensive cup that would do the job, equally well. Much of the work was done at home. The result was a suggestion award of $475.00 based on savings when Gene’s efforts paid off.

Jacinto DaSilva of the Chemical Production department was awarded $60.00 (the balance of an $85.00 award) for his idea to change the method of washing Octamine which reduced the amount of material going to the sewer. An original award of $25.00 was made last January for this suggestion – the balance of the award is based on actual experience in material savings.

The above 2 awards were the highest out of a total of 49 suggestions considered during a recent meeting of the suggestion committee. Twelve (12) cash and nine (9) Honorable mention awards were made totaling $725.00. Other awards were:

Joseph Moniz – Digesters –
Honorable Mention

Joseph Moniz – Digesters –
$25.00


Harry Rich – Labs – $15.00
Ed Day – Labs –
Honorable Mention
Dom Angiolillo – Labs –
$15.00
Frank Wasilesky – Mech.
Stores – $15.00
N. Salinardi – Mech. –
Honorable Mention
Carmine Ianuzzi – Mech.
Honorable Mention
(3rd – $10.00)
W. Frum – Mech. – $25.00
Charles Drapko – Chem. Prod.
$15.00
George Ravenscroft, Jr. –
Mech. – $35.00
Carmine Ianuzzi – Mech. –
Honorable Mention
G. Hennessey – Chem. Prod.
$15.00
Jacinto DaSilva – Chem. Prod.
Honorable Mention
Bill Leary – Mech. –
Honorable Mention
W. Detlefsen – Chem. Prod. –
Honorable Mention
A. Giancarlo – Mech. –
Honorable Mention
A. Gedraitis – Mech. – $15.00
G. Hennessey – Chem. Prod. –
Honorable Mention

The overall figures this year represent a reduction in suggestion plan activity due to the recent strike.

Through August 1967 a total of 201 suggestions have been considered with 64 awards totaling $1,620.00 being made. During this same period there were also 23 Honorable Mention awards.


NEW SAFETY EYE PROTECTION PROGRAM TO BE STARTED

A study of first-aid cases revealed a substantial number of eye injuries, many of them potentially serious. To combat this problem the use of safety glasses will be expanded throughout the plant to include all production, maintenance and laboratory areas and all personnel who work or visit these areas.

We will expect each person to wear safety glasses at all times during his working shift except in office, rest or locker room areas. For those who require prescription glasses the company has a program of providing safety frames and lenses.

For those who do not ordinarily wear glasses we maintain a stock of “planos” that can be worn by anyone and can be obtained through his foreman. For those who have a fitting problem we will provide professional help.

We believe this program is a step forward in our continuing efforts to provide an ever safer work place. We look toward full cooperation from all of our Uniroyal Chemical people and the Safety Department is ready to help in any way it can.


Do Safety Glasses Work? The photo above shows what happened when a 1/4″ thick glass bullseye ruptured and flying glass, under great pressure, struck a fellow employee. The safety glasses cracked but did not shatter. Think about what could have happened if he did not have Safety Glasses on.


Here’s a real old timer for you — Naugatuck Chemical 1905. We are told (by an old timer, of course) that the buildings in the center of the picture are #1 and #2 buildings which are still standing. The fence running along the railroad track is located where #7 building is now located. Just about the time this picture was taken, construction was starting on #30 building (the old sulfuric acid facility) which is now the Chemical machine shop.


Two Recent Accidents Mar Record

Here is a brief description of two lost-time accidents which occured during the last week in August…We outline them here in the hope that having read what can happen, you will work with care.

An operator in the pilot plant was running material through a granulator when a cloth being used to contain the dust fell down. When the operator attempted to tuck the cloth back into place, his hand pushed too far into an opening in the back of the machine. The arm on the flywheel caught his left middle finger against the body of the granulator smashing the tip, resulting in a partial amputation.

A truck driver was helping in the loading of 16 inch diameter pipe. Two sections were already on opposite sides of the truck to balance the load. When the truck driver moved to one side of the truck, one section of pipe rolled across the truck body and crushed his right ankle against the other section, causing a fracture.


CLEANER AIR WEEK

[IMAGE: Logo showing “CLEANER” with numbers 12, 9, 3, 6 around it and text “ROUND THE CLOCK”]

OCTOBER 23-29


From an Unexpected Quarter

An old rifle-bought to be part of a firearms collection – went off in the hands of its owner and severely injured a person nearby. No one had even thought to find out whether or not the rifle was loaded!

On the job, we are trained to be on the lookout for all the “normal” hazards. Its the totally unexpected condition that sometimes fools us.

Even if you have the best accident-prevention program in the world, remember this: safety in a department depends largely on the alertness of every individual who works there.


FIRE DEPARTMENT ASKS COOPERATION FOR WINTERIZING

With the thoughts of summer vacation still fresh in our minds and several weeks of pleasant weather still ahead, it may be a little difficult to think seriously about winter weather and freezing temperatures. Our plant fire department, however, has to think about it as this is the time of year when they begin preparing their equipment for winter. Certain valves must be shut – outside sprinkler systems filled with anti-freeze; air valves controlling other outside fire protection piping must be checked to be sure it is in proper working order. All plant structures must be inspected to make sure all openings, broken windows, etc., are closed up. This is where you can help by making sure all windows and doors in your work area are in good condition and above all, make sure they are closed up at night. An open window next to a sprinkler line can cause a freezeup even if the building is heated.

A little preventative care and maintenance by all of us can save a great deal in loss or replacement of vital fire protection.


1967 SAFETY BOX SCORE 8 MONTHS THROUGH AUGUST 31

1967 1966
Lost-Time Injuries 8 12
Serious Injuries 37 40
Total 45 52

The fact that our injuries are somewhat less than last year’s record high total is no reason to relax our safety efforts. In August we doubled our previous total of 4 lost-time injuries. In addition, we had 8 serious injuries and several near-miss incidents.

Near-misses are warnings of something gone wrong! If you had one recently it could as easily have been an accident. Don’t take that chance – work safely.


SALESROOM NOTICE

The employee salesroom on Rubber Avenue has announced a special mattress sale from September 15 through October 13, 1967.

Mattress and box spring

Twin and full size — $ 66.00
Queen size 60×80 — 92.75
King size 72×84 or 76×80 — 133.25


UNIROYAL Chemical
Naugatuck, Connecticut 06770

U.S. Postage
PAID
Permit No. 10
Naugatuck, Conn. 06770

CHEM-TEXTS – Vol. 2 No. 2 – Page 3

Page 003

CHEM TEXTS

Vol. 2 No. 2 Page 3


Reclaim Quality To Improve With New Modern Equipment

Water Pollution Will Be Reduced

The following pictures show some of the latest manufacturing equipment the Company has recently purchased to keep us in business against strong competition. Improved quality of our reclaimed rubber will result from the finer grinder and fibre separation machines.

Some equipment has been already installed and is undergoing shakedowns to work out the “bugs”. The miracle of the modernization of the plant is that full scale production is continuing without interruption.

Previously it was difficult to control the lint escape after the fibre was separated from the rubber. The new equipment now makes it possible to catch the fibre lint and bale it like hay. This new piece of equipment will now control the amount of lint that was formerly discharged into the Naugatuck River, and causing a pollution problem. After the modernization program is completed, further studies will be made and evaluated to reduce the air pollution caused by the reclaim manufacturing process. This fits in with the Division’s policy of air and water pollution abatement in the area.


[IMAGE: Industrial building exterior with equipment]


[IMAGE: Control panel with lights and switches]

New control panel will aid operators in controlling the operation of fibre separation and fine grinding.


[IMAGE: Industrial baler equipment]

New baler equipment collects and bales lint previously discharged into Naugatuck river.


PURDUE U. INSTALLS OUR ALL-WEATHER “RUBBER” TRACK

“The installation of the first and new outdoor all-weather “rubber” track at Purdue has any number of advantages, not the least of which is that we are now able to get a boy ready for the track, instead of getting the track ready for the boy”, says the University highly respected track coach for 20 years, Dave Rankin.

Sold under the tradename “U.S. Royal Track”, the surface is a mixture of specially selected natural and synthetic rubber made at Naugatuck. The rubber must be of the highest quality to produce a smooth uniform texture and mixed with asphalt cement and fine aggregates at a contractor’s hot mix plant.

Unlike cinders, which are high-priced and difficult to buy, the “rubber” track can be used 12 months a year under almost any weather conditions. This new all-weather track practically makes postponements and cancellations a thing of the past.

The “rubber” track doesn’t create dust and can be painted with long-lasting markings that stay clean and sharp under constant usage.

The track is tough but pliable enough to give under pressure without cracking. Unlike cinder or clay tracks, the spikes do not dig up the track permanently, because the rubber surface quickly restores itself.

Maintenance of cinder and clay tracks has always been a major and costly expense. Inclement weather meant cancellation of a scheduled meet or poor performance. A crew was oftentimes required to rake, roll, groove and reline it.

Frost works havoc with a track, causing potholes, surface bumps, a lot of time and effort to restore it to fast condition.

With Uniroyal Chemical’s “rubber” track, none of these problems occur. It would take a hurricane to cancel a meet and besides, it virtually guarantees a consistent performance because the footing is always sure and constant. Practice sessions now mean more to the athlete and the University, for the runner’s time on Monday or Tuesday will be the same time as the day of the meet.

The “rubber” track can be installed in practically one day and ready for use on the next with regular highway paving equipment. Usually two Chemical R & D personnel are on the spot to provide technical assistance to the contractor.

The contractor, prior to submitting his bid to Purdue, made it a point to witness similar applications of competitive products. He found other materials difficult to pave, difficult to handle, control and roll. The U.S. Royal track won out for its reputation of a quality product.


[IMAGE: Construction equipment on track]

[IMAGE: Workers installing track surface]

CHEM-TEXTS – Vol. 2 No. 3 – Page 2

Page 002

Page 2 | CHEM-TEXT | Vol. 2 No. 3


FROM THE FACTORY MANAGER

Dear Fellow Employee:

I’m sure you will be interested to know that after the recent sign up for the 1968 UNIROYAL Employee Stock Option Plan over 62% of us, in our plant, are participating in the new plan. This increase over the 56.2% participation in 1966, no doubt, reflects our interest in recent increases in the selling price of UNIROYAL stock.

In this connection, I am often asked what has caused our stock to go up. Very frankly, beyond general economic considerations, there is only one factor that causes stock to go up or down, and that is the value the buyer – the public – places on the profitability of the Company. Profitability is the measure of how good a job a Company does in meeting the needs of it customers. Very simply, it indicates how well each of us and the thousands of other UNIROYAL employees are doing our jobs.

As owners of the Company’s stock, it is in our best interests to see that we, as employees, do our jobs in the most effective and efficient manner. This has been, and will continue to be the spirit of the Naugatuck Plant.

[Signature]

John D. Evans


Louis Triano Heads Elks

Louis Triano, a 35 year member of the Naugatuck Elks Lodge, was elected president of the Connecticut Elks Association at their 39th. annual convention. This is the highest state office attainable by an Elks Club member.

Triano served the local lodge as Exalted Ruler in 1942-43 and again in 1950-51. He is a certified National Ritualistic Judge, judging contests throughout New England.

Lou has been in Marvinol® vinyl R & D as a laboratory technician for the past 18 years, working on Marvinol plastisol and organosol formulations. Our vinyl resins are used in the manufacture of Naugahyde® upholstery fabric, footwear and rainwear.


Semaskvich Compares Uniroyal With Other Companies

Ed Semaskvich of the Mechanical Dept. worked around the world in the U.S. Navy, as a construction and iron worker, and for automotive and brass companies. He joined Uniroyal 18 years ago.

When asked his views by the editor of Uniroyal World on how Uniroyal compared with other companies that he worked for, Semaskvich expressed these opini “I

particularly like the improved safety program, the excellent fringe benefits, and the good management and employee relationship that is constantly improving, at the Naugatuck Plant.”

“The Company seemed a little on the conservative side when I first came, but in the past few years a new, progressive outlook has taken place. For instance, I can suggest

new ideas to my superintendent, foreman or even the factory manager, and if they think they’re good, they take action.” According to Ed, “no company is pertect, but Naugatuck beats the rest, otherwise I would’nt have stayed around for 18 years.

Ed has taken an active interest in the Naugatuck Swim Club for young children for many years and is a member of the V.F.W.


SUGGESTION PLAN WINNERS RECEIVE $630 FOR IDEAS

At the last Suggestion Award Committee meeting held recently, a total of $630 was awarded to employees for suggestions on safety, improved working conditions, and changes in equipment.

Any employee may submit a suggestion and win an award by using a little imagination. Your idea may win you as much as $500 for just a few moments of your time. Look around your department, there are hundreds of opportunities staring right at you.

The award winners were:
L. Fortier, Chem, Prod. – $15; J. Schumacher, Mech. Dept. $15; L. Respass, Reclaim – $15; M. Janetty, Mech. Dept. – $15; E. Clark, Mech. Dept. – $15; H. Vogt, Engineering – $35; E. Clark, Mech. Dept. – $35 E. Clark, Mech. Dept. – Hon. Men. R. Ruginis, Mech. Stores – $15; T. Turner, Chem. Prod. – $15; L. Fortier, Chem. Prod. – $15; J. Slasienski, Chem. Prod. – $15; J. Sickola,

Chem. Rec. – $15; J. Slasienski, Chem. Prod. – $15; K. Ferreira, Lab. – Hon. Men.; E. Smith, Pilot Plant – $30; C. Hiser, Mech. Dept. – $15; F. Rosa, Mech. Dept. – $15; J. Enamait, Mech. Dept. – $15; A. Brodeur, Mech. Dept. – $15; A. Picoli, Mech. Dept. – $15.

Also R. Tucker, Mech. Dept. – $15; R. Tucker, Mech Dept. – $15; E. Koslowski, Chem. Prod. – $15; J. Lynch, Chem. Prod. – $15; D. Persutti, Chem. Prod. – $15; C. Ferguson, Mech. Dept. – $15; P. Hardt, Chem. Prod. – Hon. Men.; S. Molnar, Chem. Prod. – $25; S. Molnar, Chem. Prod. – Hon. Men.; J. Gandolf, Mech. Dept. – $15; J. Gandolf, Mech. Dept. – $15; J. Lynch, Chem. Prod. – $15; C. Iannuzzi, Mech. Dept. – $15; F. Gagne, Lab. – $15; R. Pakalnis, Lab. – $25; G. Mitchell, Chem. Prod. – $15; W. Breton, Chem. Prod. – $15; J. Kerski, Materials – Hon. Men.; J. DiSantis, Dispersions – $25; G. Reale, Mech. – $50.


Pollution Program Progresses To Clean Naugatuck River

Dick Shaw, project engineer responsible for the Naugatuck plant’s water pollution abatement program, explains the function of new equipment installed along the Naugatuck river bank to Mayor Raytkwich, Thomas Scanlon, chairman of the Naugatuck Sewer Authority and John Evans to study the problems of water pollution.

Three scale model liquid waste treatment plants are located on the west bank of the river at each outfall where pollutants presently enter the river. The units have been in operation since the end of May and so far have shown considerable success in helping us determine what pretreatment methods are necessary to adequately prepare the complex waste waters for

secondary biological treatment. The operation also provides representative samples of the sludge resulting from actual manufacturing conditions to provide data for the design of efficient sludge disposal facilities.

At the present time the plant’s water pollution control program is on the schedule set by the Connecticut Water Resources Commission to stop pollution of the river by 1971.

In the past few years the Naugatuck plant has taken considerable steps to reduce both water and air pollution in the area. The progress to date has made the Naugatuck plant one of the leading industrial companies in the air and water pollution control program.