Irwin Prager

ChemWorld – Page 8

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Page 008

ChemWorld | 8 | January 1990

ChemWorld Briefs

Royalene® EPDM Technology Licensed To Korean Joint Venture

Uniroyal Chemical Company plans to license its Royalene EPDM specialty elastomer technology to Yukong Elastomer Co., Ltd., a new joint venture company formed by Sumitomo Chemical Co., Ltd. of Japan and Yukong Limited of Seoul, the Republic of Korea. The new company will manufacture and sell EPDM rubber.

Uniroyal Chemical and Sumitomo Chemical (a 30 percent shareholder in the new venture) will license their respective technologies after signing a technology transfer agreement with Yukong Elastomer. This technology will be utilized at Yukong Elastomer’s 20,000 ton-per-year Ulsar, Korea plant site to be completed in 1991.

Royalene EPDM has broad applications that take advantage of its outstanding weathering characteristics, low temperature, chemical resistance and electrical properties. It is used in automotive, appli-

ances, wire & cable, plastics and various industrial markets.

Al Ingulli, Uniroyal Chemical’s former Vice President of Strategy and Commercial Development said, “We’re confident that our EPDM technology will help Yukong Elastomer establish a solid base for its rubber business in Korea, and successfully meet future opportunities for its products resulting from new international growth markets.” He added that the annual growth rate for Korea’s EPDM rubber market is approximately 20 percent, due to rapid expansion of automotive-related and other user industries. ■

Uniroyal Chemical Begins Joint Venture In Korea

In September 1989, Uniroyal Chemical Company formed a joint venture partnership with Hahn Jung, a wholly owned subsidiary of Han Nong Corporation of Korea, for the production and marketing of rubber chemicals. The joint venture will be called Unikor; each partner will

own fifty percent of the equity.

The agreement calls for Uniroyal Chemical to supply the technology and for Unikor to start producing antidegradant chemicals early in 1990, with an option to expand to other rubber chemicals in the future.

The agreement further defines Uniroyal Chemical as the exclusive agent/ distributor for Unikor’s products outside of Korea and Unikor as the exclusive distributor for other Uniroyal Chemical rubber chemicals in Korea.

Robert J. Mazaika, president and CEO of Uniroyal Chemical said, “We have developed a cohesive strategy for the Far East and this agreement supports our growth plans for the region. Moreover, it will enhance our strategic position as a major producer of rubber chemicals in the Far East.”

E.S. Kim, executive managing director of Hahn Jung said, “Our relationship with Uniroyal Chemical will help position our company as a key rubber chemicals supplier in Korea.”

Unikor will build a plant in Banneol, Korea, where Hahn Jung has a manufacturing site. ■

Service Awards For 28 Employees

In December 1989, 28 Uniroyal Chemical Headquarters employees were honored for their many years of service with the company. The group is as follows:

25 Years

Ray Chan – Sr. Dev. Engineer Associate
B.T. Dave – Mgr., Eng. Development Svcs.
Phillip Dillon – Supv. Cost Analysis
Maria Fidalgo – Credit Analyst
Joseph Fitzgerald – Systems Eng.-Appl.
Paul Hinckley – Business Dev. Manager
Joseph Hochheiser – Sr. Marketing Spec.
Donald Hodder – Operations Traffic Man.
John Johnson – Sr. Marketing Specialist
Hazen Jones – Sr. Const. Eng. Associate
Neil Melore – VP, Human Resources
Dolores Orsini – Clerk Specialist-Acctng.
Donald Poehailos – Supv. Cost Acctng.

George Roberts – Mgr., Trilene Technology
Frank Sordi – Group Leader
Donald Turner – Supv. General Accounting

30 Years

Emmanuel Kontos – Mgr., Elastomers Tech.
Janet Minnaman – Sr. Secretary
Stanley Salva – Research Scientist
Richard Tweedie – Sr. Group Leader
Lucille Butnor – Domest. Cust. Svc. Supv.
Ernst Krauss – Sr. Const. Eng. Associate
William Mischou – Dir., Materials Flow
Vincent Russo – Director, Purchasing
Frank Cesare – Section Mgr., R&D

35 Years

Frank Morgan – Purchasing Manager
Irwin Prager – Sr. Spec.-Health/Safety
Regulatory Affairs

45 Years

Vivian Abel – Sr. Executive Accountant

ChemWorld, a publication of Uniroyal Chemical Company worldwide, is distributed to company employees and retirees.

Robert J. Petrausch
Director, Communications

Maureen C. Fama
Marketing Communications Coordinator

Uniroyal Chemical Company
World Headquarters
Middlebury, CT 06749
(203) 573-2000

UNIROYAL CHEMICAL

CHEM-TEXTS – 1974 – Page 2

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CHEM-TEXTS

Page 2 | Vol. 8, 1974

A first glance at 1974 isn’t exactly enthralling. This seems to be the nature of our times. The question is— what do we do about it? The easy way out is to merely ignore everything and involve oneself as little as possible. I would think that might be dull. With so many problems to choose from, there’s plenty to do for everyone.

We are still a long way from where we want to be and where we should be. One of the problems we face is that some of us can’t get rid of habits picked up years ago. Perhaps back then there was a purpose in doing things a certain way. With the changes in today’s society, the old ways must be challenged to see if they fit today’s situation.

For example, years ago it was the Company, and the Union. Today, we have—the Company, the customer, the Union, the Environment, equal opportunity, OSHA, the Cost of Living Council, the energy conservation and more and more. I think it is obvious that today’s problems must be met with a different approach.

One example that shows that things can be changed is our Safety performance in 1973. Although the proof of our good showing in 1973 will be how we do in 1974, only a changed attitude could have allowed a genuine improvement. Only a continued change in attitude will carry us thru 1974. Otherwise complacency will prevail and 1973 would prove to be only a “lucky” year.

Beyond Safety is work—not just work for the sake of work, but productive work where a job perhaps can be done differently or better than it is now. Only by improving our productive work, or if you prefer, our productivity, will we keep what we have and bring us to where we want to go. More productivity doesn’t necessarily mean harder work. To me it means to work smarter.

I believe we can prosper here, but prosperity doesn’t come easily. Each of us must find his own way to satisfy the demands made upon us in reaching and holding the goal. By constantly trying to find new and better ways to do things, we provide the prosperity we seek, but it also makes our jobs much less dull.

Jim Cronin

“When ideas fail, words come in very handy.”

Union Locals, Plant Approve Agreements

The plant and the URW Locals 218 and 308 signed separate local supplemental agreements to the Master Contract signed on June 11, 1973.

The agreement with URW Local 218, which represents Chemical, Reclaim, and Research & Development wage personnel, was signed on January 25. The agreement with URW Local 308 which represents the Synthetic plant wage people was signed on February 15.

Negotiations between representatives of the plant and the two union locals have been conducted over the past few months.

The local agreements supplement the master contract at the individual plants of the Company.

Clockwise, Joseph Rzeszutek, President of URW Local 218; Cyrus Blanchard, Secretary; Frederick Wintsch, Industrial Relations Manager; and George Allen, Employee Relations Manager; proofread new supplemental agreement.

New Tire Shredder Now Under Test

Arturo Cellupica, left, and Gerard Tortorelli discuss the new shredder.

by Gerard Tortorelli

One of the few in the U.S., a revolutionary type machine is now being tested by Reclaim Production to shred tires and tubes. The machine is presently located by the conveyor system in the Reclaim yard. A program is now underway to test the types of tires and tubes it will shred; how many tires it will chop in an hour; and how it will hold up under constant use.

Simple Operation

The tires are loaded onto a simple conveyor which drops them into the shredder and cuts them into small chunks for further processing.

Many Advantages

The machine has many advantages in that it is more compact, quieter, and is versatile enough to be used to shred other materials besides tires.

If the tests on the shredder turn out successfully they could revolutionize the present cracking operations and present new opportunities in recycling solid waste.

SAFETY IS MY RESPONSIBILITY

Scholarship Offered

The Uniroyal Chemical Management Club will again offer a $300 scholarship ($250 from the Management Club and $50 from the Larry Monroe fund) to a graduating high school student who plans a college education.

To qualify for the scholarship one of the student’s parents must have worked for Uniroyal Chemical at Naugatuck, Bethany, or Oxford for two years or more.

Applications can be obtained from the Industrial Relations department, Bldg. 84 or by a telephone call to Connie Antrum, Ext. 517.

The completed applications must be returned to Irwin Prager Chairman of the Scholarship Committee, on or before April 1.

The 1973 scholarship was awarded to Judith Dayner, daughter of John Dayner of the Lotol department.

Plant to Shut Down in July

The 1974 summer vacation shutdown for the Naugatuck Factory will occur during the second and third weeks of July.

The 2nd week starts on Monday, July 8, the 3rd week on Monday, July 15.

All employees with the exception of those assigned to essential responsibilities and operational schedules will be required to take their vacations during these two weeks that start on July 8 and end on July 21.

Details on department schedules and assignments will be announced as soon as plans are finalized.

UNIROYAL ZETA 40M STEEL RADIAL TIRE GUARANTEED 40000 MILES

A Whole new driving experience.
75% MORE HAZARD PROTECTION
20% MORE CAR CONTROL
12% BETTER TRACTION
than conventional 78 series bias ply tires.

DOUBLE (2) BELTS OF FIBERGLAS
DOUBLE (2) POLYESTER CORD PLIES

ADVANCE TIRE SERVICE
510 Meriden Rd.
Waterbury — 756-7205

FITZPATRICK’S, INC.
78 East Main St.
Ansonia — 734-3318

MEZZIO’S
792 New Haven Rd.
Naugatuck — 729-5988

POUST’S SERVICE STATION
144 Rubber Ave.
Naugatuck — 729-0433

FEATURES:
• 70 SERIES DESIGN (WIDE OVAL)
• POLYESTER CORD PLIES
• FIBERGLAS BELTS

CHEM-TEXTS – Vol. 7 – Page 2

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CHEM-TEXTS

Page 2 | Vol. 7, 1973

For all of us over 40, we can recall the days when people would save every piece of string and tin foil they could find. You might say that those were the days of true conservation.

I am not suggesting that we go back to the good old days — life is too good today for that — but there may be some things that we did then which bear reconsideration.

In the midst of affluence and plenty, it seems as if we are losing our sense of conservation where resources and energy are concerned. Today, all indications show that unless we face up to the problem of diminishing resources and energy, through a program of recycling and conservation, we will be confronted with serious shortages in the very near future.

Jim Crane [Signature]

Here at the Naugatuck plant, we are facing our own resources crisis. Just citing one example of many, let us look at the cost of fuel oil for our steam generating boiler plant.

In January alone, the price of fuel rose three different times. There is every expectation that these price increases will continue because of already existing shortages. Over the past two years, the cost of fuel has more than doubled, adding over a half million dollars to our expense-expenditures that do not increase production or productivity, and which cannot be offset with price increases of our products. The marketplace just will not bear that kind of traffic.

What do we do?

One thing we all can do here in the plant, is to take the old-fashioned string and tin foil approach, and try to conserve as much of our resources and energy as we possibly can.

There’s a very simple reason why we must succeed in solving this problem. The very security of our jobs, in the long run, hangs in the balance. That balance is the conservation of our resources and energy, the protection of the environment, and the security of our jobs. Unfortunately, the first two must be satisfied first, for only then can we consider the possibility of enjoying job security.

Hydraulic Staging Purchased For Plant

[IMAGE: Jack McCarthy demonstrates the ease of operating the new hydraulic staging as he inspects equipment in a chemical production building.]

by Jan Baclawski

The scissor type platform, seen in buildings of the plant recently, belongs to the Chemical Mechanical department.

With the push of a button, the new, automatic, hydraulic staging will lift a thousand pounds of men and equipment to a height of 17 feet in a few minutes.

It replaces the old pipe staging that took over six manhours to assemble and disassemble and oftentimes wobbled when installed at a job site.

The portable staging can be used practically anywhere in the plant and set up in a few minutes. It is safer, more efficient and versatile than pipe staging for high places and is part of a continuing program by the Mechanical department to improve work methods and the safety of people exposed to hazardous situations.

Scholarship Offered

by Kevin Kelley

The Uniroyal Chemical Management Club will again offer a $300 scholarship ($250 from the Management Club and $50 from the Larry Monroe fund) to a graduating high school student who plans a college education. To qualify one of the student’s parents must have worked for Uniroyal Chemical at Naugatuck or Bethany for two years or more. The scholarship fund is supported by the dues of members.

Applications can be obtained from the Industrial Relations department, Bldg. 84 or by a telephone call to Connie Antrum, Ext. 517.

The completed applications must be returned to Irwin Prager, Chairman of the Scholarship Committee, on or before April 1.

The winner of last year’s scholarship was Maria Galante, daughter of Mike Galante, a research chemist in Reclaim Production.

Appointments Announced

Garrett Sullivan has been named Marketing Manager of chemicals and synthetic rubber.

Henry Smith has been appointed District Sales Manager for the Northeast area.

Robert Swallow has been assigned to the position of Materials Flow Manager.

Robert Mazaika has been named Marketing Manager for Colloids.

Computer Easy To Use

[IMAGE: Dan O’Donnell and Alan Mitchell, rear, check the output as Vin Ricci and Sandra Bond prepare the input for a agricultural chemicals research project.]

by Vin Ricci

Although it is not generally known, the Research and Development department maintains a Math and Computer Services group and a small IBM “1130” computer both located in Bldg. 11 adjoining the Synthetic Plant Fire House.

The group provides mathematical and computer services in the areas of production, sales, research and development, accounting, or relevant areas where statistical computations are involved. The services can be broadly divided into two basic categories: commercial and scientific.

Eight commodity groups are now using the IBM 1130 for sales forecasting, predicting polymer processability, development of management information systems, and statistical analysis.

Develops Programs

An information reporting program was recently completed by the group for the Synthetic Plant. The report monitors month-to-date and year-to-date production of the Synthetic on a monthly basis. The computer-generated report also compares actual production runs and the

(Cont’d on page 3)

$5096…

(Cont’d from page 1)

Idea Team of John Butkus and John Painter of the Synthetic Mechanical department, for the several improvements they suggested during the year.

Not far behind in the total amount awards was Carmine Iannuzzi, who received $445 for the suggestions he proposed.

$225, the highest single amount awarded to one individual, went to Archie Civitello of the Synthetic Quality Control Lab.

Mechanical Department, Most Prolific

Most ideas come from the Mechanical departments, both Chemical and Synthetic, where imagination and creativity seem to run high. Over the year they received not only the highest single cash awards but more than $2000 or half of the total for the year.

The Plan is completely dominated by the wage personnel with only about five salary people participating in it.

Anyone can submit an Idea which will pay a minimum of $25, with no limit on the amount of the award.

Some radicals seek needed changes or voice legitimate grievances. Others, with no clear goal, are bent on disruption and destruction, using tactics that infringe on the legitimate rights of their neighbors.

The decision to support or oppose a radical position requires careful examination of the ends intended and the means chosen.

[ADVERTISEMENT]

TIRES UNIROYAL | TIRES UNIROYAL | TIRES UNIROYAL

UNIROYAL ZETA 40M STEEL RADIAL TIRE GUARANTEED 40000 MILES

A Whole new driving experience.
75% MORE HAZARD PROTECTION
20% MORE CAR CONTROL
12% BETTER TRACTION
than conventional 78 series bias ply tires.

DOUBLE (2) BELTS OF FIBERGLAS
DOUBLE (2) POLYESTER CORD PLIES

FEATURES:
– 70 SERIES DESIGN (WIDE OVAL)
– POLYESTER CORD PLIES
– FIBERGLAS BELTS

ADVANCE TIRE SERVICE
510 Meriden Rd.
Waterbury — 756-7205

FITZPATRICK’S, INC.
78 East Main St.
Ansonia — 734-3318

MEZZIO’S
792 New Haven Rd.
Naugatuck — 729-5988

POUST’S SERVICE STATION
144 Rubber Ave.
Naugatuck — 729-0433

CHEM-TEXTS – Vol. 5, No. 1 – Page 3

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Page 003

CHEM-TEXTS

Vol. 5, No. 1 | Page 3

New Duster Cleans Air

Ed Zemeir applies talc to bale of Naugapol rubber as Ed Curby watches. Equipment, recently installed, eliminates talc dust in the area and gives greater protection to employees’ health.

by Lou Kaiser

The production of various types of Naugapol® rubber requires talc to be applied to the rubber bale before it is packaged. The talc, a very fine particle size, is dusted on manually, and creates a dust problem when the operator applies it to the rubber. The operators were exposed to the talc and had been required to wear masks to avoid inhalation of the dust.

Air sample tests in the area indicated that the dust levels in the atmosphere were within acceptable health requirements. However, it was decided that an improvement in the ventilation system would make the area more conducive to healthier and safer work conditions for the men in the building.

To eliminate the dust problem, a talc station table and hood was redesigned and a larger fan was installed to provide greater air flow across the talc station. The dust laden air is then lead to a cyclone where it is collected and clean air enters the atmosphere.

With the improved ventilation, it is no longer required to wear a mask when the talc is applied to the rubber.

Plumes Not Pollutants

On clear cold days the white plumes from the plant are more prominent. Most of the “white stuff” is harmless water vapor resulting from the condensation of steam after it has performed its necessary function in providing heat for the 140 buildings in the plant’s production operations and offices. Lou Kaiser of the Environmental Control Group is presently analyzing all vents and stacks in the plant for pollutant content as part of an air environmental improvement program.

$20,050 Pledged To United Givers

Reviewing the final results of the United Givers drive which resulted in pledges of $20,050 from 965 employees are seated from left: Joe Rzeszutek, Sam Gillette, chairman, and Dick Edwards. From left standing are Milt Makoski, Bob Van Allen, and Roger Amidon.

“Let the man with two coats give to him who has none; the man who has food should do the same.”

Generous concern for people by Uniroyal Chemical employees was again shown with a pledge of $20,050 to the United Givers which benefits the physically handicapped, mentally retarded, broken homes, the young and the old in the communities around us.

The amount represents one-sixth of the total pledges for the Naugatuck-Beacon Falls 1971 Drive.

965 out of 1,500 employees contributed with 662 using the payroll deduction plan.

The highest pledges were $240; $228; $204; $160; with several in the $120 range.

Department Pledges

EMIC pledged $4,410 for the highest department contribution, surpassing last year’s goal by $1,000. Several departments dropped below their contributions of 1970 which account for attaining only 91% of the $22,000 plant goal

Department 1971 Goal Amount Pledged
Chem. Prod…. $2,550 $1,707
Recl. Prod….. 2,200 2,151
Syn. Prod…… 1,700 1,301
Eng. & Mech.- Chem……. 1,650 1,350
Eng. & Mech.- Syn……. 1,100 803
Materials….. 1,450 1,209
Factory Service 1,400 1,209
Res. & Develop. 5,900 5,530
Accounting… 900 363
EMIC…….. 3,100 4,410

Sam Gillette was Chairman of the drive with Dick Edwards, Roger Amidon, Joe Rzeszutek, Leon Raskauskas, Jack Vergosen, Bob Van Allen, Eric Johnson, Dom Persutti, Milt Makoski and Bill Lavelle serving on the executive committee for the drive.

Chairmen organizing the campaign in plant departments were Vic Alves, Frank Lynch, Bill Leukhardt, Ernst Krauss, Clark Makinson, Jack Prior, Colin Walker, Julius Rek, Bronis Zukauskas, Walt Miller, John Davison, Ted Lainas, Paul Murray, Bob Dexter, Larry Coburn, Dan Shantz, Stan Mazur, Carl Bawn, Irwin Prager, Gary Arndt, E. Easterbrook, Alex Zonas, Joe Longo and Dick Terino.

Finance records for the campaign were kept by Ed Levandauskas of the Accounting Department.

Scholarship Offered

by Lou Kaiser

The Uniroyal Chemical Management Club is again offering a $250 scholarship, which is available to a son or daughter of a Chemical division employee with two or more years’ of service.

The scholarship is open to all students in the graduating class of a high school or preparatory school who plan a college education. Applications can be obtained from the Industrial Relations department.

This year the scholarship will again be augmented by a $50 cash endowment from Larry Monroe, a retired Chemical division employee.

Joe Bucciaglia is Chairman of the Scholarship committee and all applications must be mailed or returned to him on or before April 1, 1971.

Hoist Taken From TSSC

A quarter ton electric hoist, valued at $500 was recently taken from the Plastics Compounding Lab. in TSSC (Bldg. 112). The 100 lb. hoist, attached to an overhead rail, required a ladder and two men to remove.

Thefts of an electric drill, wrenches and small tools have also been reported in the same building.

Besides the extra cost to the plant, the thefts cast suspicion on all employees in the building, and new rules are effected to restrict their actions because of an individual’s actions.

The loss imposes harder work conditions on the men who now have to use a hoist from another section of the building.

CHIF Offers Help To Find Homes

by Milt Makoski

If you are interested in owning your own home and would like help in locating one and financing the down payment through a long term low interest second mortgage note, an organization, “CHIF” (Connecticut Housing Investment Fund) may be able to assist you.

CHIF is a non profit private organization which provides loans for down payments; gives advice on financing; and assistance in locating and purchasing a home. There is no fee for their service and there is no income

(con’t on page 4)

DO PEOPLE REALLY UNDERSTAND YOU?

A picture is worth a thousand words. But if pictures are ambiguous, words can even be much more ambiguous, especially when you try to communicate with other people. What do you see in the above picture?

You can protect your heart and health, Dr. White advises, by having a small routine of daily exercise and by a proper diet, especially avoiding being overweight.

FREE X-RAY MARCH 25
PROTECT YOUR HEALTH

CHEM-TEXTS – Vol. 5, No. 2 – Page 2

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CHEM-TEXTS

Page 2 | Vol. 5, No. 2

FROM THE FACTORY MANAGER

DEAR FELLOW EMPLOYEE:

The National Safety Council recently presented an Award of Merit to the Naugatuck Chemical plant in recognition of its notable safety achievement in 1970. The Award was based on the significant drop in our lost-time accidents during the year: only 6 compared to 24 for each of the three previous years.

In helping to attain this performance, everyone in the plant deserves to be congratulated. Such an achievement is the result only of individual effort and cooperation. With everyone’s increasing concern for safety, we should continue to improve on our experience.

During April, this safety awareness really paid off. Five employees were involved in near-serious eye accidents that would certainly have resulted in damage to their sight. Fortunately, all were wearing their safety glasses at the time of the accidents.

Although our on-the-job safety performance has improved, let’s not overlook safety when away from the job.

Off-the-job safety becomes especially important as the warm weather and vacation time approaches.

At this time there’s a tendency to take extra risks in working around the house—using lawnmowers, climbing ladders, or lifting heavy objects.

Or on vacation, there’s the urge to do everything fast—driving carelessly, exercising too vigorously in sports.

Whether at work, at home, or on vacation—let’s continue to place a great deal of emphasis on good safety habits. Not only you, but your family and fellow employees will benefit from it.

[Signature]

Nystrom Gets $300 Grant

Harvey Nystrom receives Scholarship Award from Joe Bucciaglia. From left are Bob Kaiser, Walt Nystrom, Harvey Nystrom, Bucciaglia, and Irwin Prager.

Harvey J. Nystrom, son of Walt Nystrom, a Millwright in the Chemical Mechanical Department, received the Uniroyal Chemical Management Club’s $250 scholarship award, along with an additional $50 from the Larry Monroe Fund.

Ranked first among 172 seniors at Southbury High School, Nystrom was selected as recipient of the Scholarship from 15 applicants. According to Joe Bucciaglia, Chairman of the Scholarship Committee, “all of this year’s applicants were deserving of the scholarship. It was most difficult for the committee to select one person.”

Besides his outstanding scholastic record, Nystrom was president of the National Honor Society, a State of Connecticut Scholar, and an active participant in a number of extracurricular activities.

He received a Certificate from Knox College for a special Science Training Program for High Ability high school students and a Certificate of De Merite En Francais for his proficiency in French. For his outstanding performance on the National Educational Development Tests, he received a Certificate of Educational Development which is awarded only to students for outstanding educational capabilities.

Nystrom will major in Physics at Cornell University and plans to do postgraduate work in Astro-Physics.

Other members of the Scholarship Committee who screened the applications for the annual award were Irwin Prager and Bob Kaiser.

Logic-Networks Plan Initiated For Liquid Waste Pretreatment Plant

Al Manzi, left, Project Leader for the Pollution Abatement program shows progress of new liquid waste pretreatment facilities on the Master Logic Networks diagram. Looking on are Gene Hertel, center, who assisted in the diagram and Dick Shaw, Project Engineer.

by Gene Hertel

To construct the new $3,000,000 Liquid Waste Pretreatment Plant on schedule, a systematic, scientific plan for the complex pollution abatement project was initiated to achieve the target completion date in December, 1972. This major project involves a coordinated effort by many groups to identify the sources of pollution; to eliminate and reduce pollution; and to construct and put into actual operation the Waste Pretreatment Plant.

Logic-Networks Used

The Logic-Networks system is being used to plan, coordinate, monitor and control the pollution abatement project. It is an easy-to-understand, graphical way to plan a project. It shows the time sequence and the interaction of the many tasks and the people involved. This time-logic diagram then becomes a way for the project manager to monitor the project. Decisions can be made to expedite the project to meet the project goals on schedule. The time-logic diagram also serves as a work-discipline tool for the hundreds of people involved, since they are aware of their participation and timing and how it affects the project.

A master Logic-Network was prepared by Al Manzi, Pollution Abatement Project Leader, and Dick Shaw, Project Engineer. The master network shows the broad objectives of the project. Sub-networks were then developed for the participating groups. These show the detailed effort that each group must accomplish to reach the project goal. These sub-networks are: Start-up of the Waste Pretreatment Plant by Dick Shaw; Identifying and Sampling streams in the Plants—Joe Bucciaglia for the Chemical Plant, B. T. Dave for the Synthetic Plant, John Prior for the Reclaim Plant, Gary Arndt for the Pilot Plants – Yard Abatement by Bob Van Allen; Information and Discussion by Neil Melore; Purchasing by Hal Lynch and Bruce Perkins; R & D Labs by Lou Coscia; Early Warning System by C. H. Kim; and Liquid Waste Testing by Irwin Prager; and Chemical Tests by Frank Lussier.

Editor’s Note: Gene Hertel, of the R & D Department, has lectured extensively on Logic-Networks programs at the Tire, Footwear, and Chemical Division plants.

Bloodmobile Visit June 10

On Thursday, June 10, Uniroyal Chemical will sponsor its annual blood drive. 150 pints is the plant’s goal for this year.

Because of the facilities of St. Michael’s Parish House, the Bloodmobile will be located there from 9:45 A.M. to 2:30 P.M. Since blood is so urgently needed in the State, all employees are urged to donate.

Appointments may be made now with Adeline Farrar, R.N., Ext. 231; Ann McAllister, R.N., Ext. 397; or Bob Shortt and Sal Aloise, Ext. 438.

$1,564 Lost In GMF Fire

by Phil De Pasquale

$1,564 was lost in a fire which occurred in the GMF® grinding section of Bldg. 101. While grinding the chemical, used as an accelerator for curing butyl rubber, a flash fire broke out. The GMF operator on the second shift pulled the fire alarm and the heat from the fire turned on the overhead sprinkler system.

Quick action by the fire inspectors and chemical production operators prevented more serious damage.

200 lbs. of GMF were destroyed, for a loss of over $500. Mechanical and electrical equipment damage totalled more than $500. Water damage, clean-up, and repairs approximated $500.

The fire was the first in the plant this year which amounted to a sizeable damage. The exact cause of the blaze is still undetermined.

Club Elects New Officers

New officers of the Uniroyal Chemical Management Club and the Executive Committee meet to plan activities for the year. Seated from left are Dan Shantz, Lou Kaiser, president; Bill Broden, vice president; and Doug Ritchie. Standing from left are Bob Smith, treasurer; Earl Roller, Stan Mazur, Dick Keenan, secretary; and Bob Cronin.

CHEM-TEXTS – Vol. 5 No. 4 – Page 3

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CHEM-TEXTS

Vol. 5 No. 4 | Page 3

New Research Laboratory Studies Pollution Causes

Dr. Jim Brown, left, discusses results of Microbiology Sensitivity Test with, from left, Dr. Dave Liu, Irwin Prager, Suren Semonian, and Dr. Charles McCleary, Director of Research and Development. The test assigns the sensitivity levels of the microrganisms used in the biological secondary treatment process.

by Dr. Jim Brown

If chemistry causes pollution, chemistry should be able to solve the problems of pollution.

This is the philosophy behind the new Pollution Abatement Laboratory recently opened by the Research & Development department near the Tire Gate entrance.

The $70,000 structure, which

Oliveira, The Music Man

As a hobby, Joe Oliveira, one of the plant’s carpenters, makes violins and is also an accomplished violinist. Joe uses special treated maple and spruce wood in his violins, which are worth $500 to $600 each.

Two of the six violins he has made over the years are used by his two sons. One plays first violin in the Houston, Texas Symphony and the other is a concert violinist in New York.

It takes Joe about 70 hours to make a violin.

On many an evening during dinner, Joe and his wife listen to the recordings of their sons’ violin music, knowing that the beautiful sounds come from an instrument he created.

will cost approximately $100,000 a year to operate, is equipped with all the necessary equipment for performing water and waste stream analyses in support of our more consolidated work in all aspects of pollution abatement for the Chemical division plants. The laboratory will be the center of all divisional activities in water and air pollution control, ranging from pilot scale biological treatment systems and toxicological evaluations of the effects of various materials on aquatic life to developing specialized chemical engineering unit operation techniques for pretreating difficult-to-handle liquid wastes.

65 Chemicals Surveyed

One of the group’s most re-

Group Tops 750,000 lbs. No Rejects

by Bill Broden

On January 1, Strong Scott operators, Henriques Marques, Tony Rebelo, and Harry Searl started a production run of BIK and BIK-OT which resulted in over 750,000 lbs. of the chemicals without a reject for quality. The long run ended on June 10 when the first batch in 5 1/2 months was off-spec.

Both chemicals have presented serious quality problems over the years because of their reaction to humidity changes which affected the Grinding operation.

Previously, it was not rare for a batch to be off-spec and the materials had to be reprocessed which greatly increased the cost of the products and reduced or eliminated their profit.

According to Jim Cravo, Foreman of 73 Bldg., “It burned us up to work so hard and see our efforts wasted. One day we put our heads together and with technical assistance from the Process Engineer on the job we tried some new approaches to the problem and achieved this turnaround in quality improvement. Our real challenge now is to top the 1,000,000 lbs. mark.”

Jim Gatling performs an analysis test for mixed liquor suspended solids and mixed liquor volatile suspended solids to determine the total solid content and the determination of the number of organisms in the activated sludge.

cent accomplishments was a comprehensive survey of 65 chemical processes to establish present waste loadings and flows, and to pinpoint major, individual sources of pollution within the plant. Further, the survey served to locate and define areas for reduction in waste, recycling possibilities, and product recovery. Much of this information is required for the safe and efficient operation of the new biological secondary treatment plant which is now being constructed by the Boro of Nau-

Cafeteria Remodeled

Remodeling of the Synthetic Cafeteria was recently completed. Attractively redecorated with new floral design drapery, bright ceiling lights, and colorful chair coverings, the dining room matches eating places in the area.

The cafeteria is in Bldg. 1.

Profits (cont’d. from page 1)

compared with the previous record of $817,538,000, last year.

Net income for the six months period was $26,104,000, equivalent to 88 cents a common share, and represented a gain of 15% compared with the $22,709,000, or 78 cents a share, reported last year.

Division Sales Off

Sales and earnings for the Chemical division were down for the first six months of the year, still running considerably below last year’s figures.

Sales in chemicals were below budget and face severe price competition from domestic and foreign products.

Recently we lost one of our major Naugapol customers which hurt sales of this product.

Generally the profits of Reclaim, Colloids and Naugapol are not in a good position.

Jack Paul examines the activated sludge under the microscope to identify the organisms present in the material.

gatuck. The Chemical plant is contributing $1,500,000 to the construction of this facility. The Chemical plant is also building a $3,000,000 liquid waste pretreatment (primary) plant in the south reclaim yard, which is scheduled for completion in De-

Curt Rice performs a Chemical Oxygen Demand analysis test to measure organic content of waste water.

cember 1972.

Tour Scheduled

A tour of the lab was conducted for plant personnel in September to see the facilities and how the work of the group is helping the plant achieve its environmental control program.

Quiet Summer For Residents

New silencer controls noise of compressor in power plant. The loud vibration from the compressor caused noise pollution for employees and neighbors. Checking operation of silencer are from left, Bill Maguire, George Arndt, and Joe Mambrino.

by George Arndt

Last summer the noise pollution caused by cycle pulsations in the intake piping on one of the 1000 CFM air compressors of the power plant brought numerous complaints from the East Side residents of Naugatuck.

The noise problem was recently stopped by the installation of a new high-efficiency silencer normally used in critical

“noise problem locations” such as hospital areas.

A complete revision of the present facility, changes in the intake and discharge piping, and improvements in the compressor foundation as recommended by Habekost Engineering, Inc., Compressor Consultants, eliminated the noise problem.

Since the installation, no complaints have been received from the Naugatuck residents on the East Side of the town.

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$5,200,000 . . .

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tem eliminated the discharge of 34,000 lbs. of fiber to the river daily.

Air Pollution Control

A major improvement in cleaner air resulted from the conversion of the boiler house from coal to oil firing. This $500,000 facility stopped the discharge of 2½ tons of flyash into the air each day. The conversion also eliminated the need for cooling cinders which caused pollution of the river.

At a cost of $510,000, cyclones, Holoflite dryers, and a digester blowdown condensing system were installed to reduce pollution of the air from lint and evaporated oil caused by the reclaim plant.

Scrubbers Control Odors

Seven scrubbers are now in operation in plant buildings to “wash” the fumes and odors created by processing operations. Ranging in cost from $2,000 to $70,000, some of the complex systems prevent the discharge of phenolic, mercaptans, formaldehyde and hydrochloric fumes into the atmosphere.

Two new scrubbers are now on order and will be installed when delivered.

Groups Study Problems

Immediate remedial action is being taken by an

Cyclones reduce lint escape into air. Holoflite dryers, at cost of $500,000 eliminated the evaporation of 5,000 lbs. of oils daily in the air.

Environmental Improvement Group under Dick Shaw and Lou Kaiser and a special Research and Development group, headed by Irwin Prager, to reduce pollution by process changes in present manufacturing operations and to coordinate our research resources toward the use of effective control systems in new facilities.

New process equipment will contain pollution control devices and systems, and special monitoring systems installed for proper performance of pollution control equipment.

Every Employee Can Help

Improving the environment is too great a task for it to be the responsibility of any one functional group or department. For the most effective environmental improvement program it requires the active committment of every employee in the plant, laboratories and offices. Even the most advanced equipment will be useless unless it is operated efficiently by the individuals responsible for it.

Program Set Up

Recognizing each persons responsibility, plans are underway for a pollution control program to set up discussion groups and training sessions to help us improve our environmental quality efforts.

Still Have Problems

The Chemical plant still has problems, particularly in the area of fumes and odors. Environmental air improvement is a complex problem that requires a study of each source of pollution from the hundreds of vents on the 142 buildings of the plant.

As part of the plant’s commitment to environmental improvement the problems of fumes and odor are being resolved with action and the financial requirements needed to do the job.

Watts, Lokites Retire

Buddy Watts, center, tells the younger generation John Clinton left and Tom Haggerty what the Chemical plant looked like when he started work in 1926. “One of the best liked fellows” around here was the compliment fellow employees said about him when he retired after nearly 44 years service.

Joe Lokites, a BLE operator in Bldg. 79 is congratulated on his last day of work after 35 years service by Eddie Gooch. From left are Bronislaw Chrzanowski, Joe Lott, Lokites, Gooch, and Harold Litke.

Some 78 sons and daughters of Naugatuck Chemical employees will graduate from colleges and technical schools in June.

A car is never dangerous by itself, it’s the nut behind the wheel that causes most accidents.

Explorers Tour Reclaim Plant

by Pete Gucciardo

High School students, members of Explorers Post 103, which is one of several youth activities sponsored by Uniroyal Chemical, toured the reclaim plant where they had the chance to explore the manufacturing operations used to convert discarded tires and tubes into a finished rubber product. Guides for the tour were Art Nauges, Jim Carroll and Bert Scullin.

The Explorers offer your son or daughter the opportunity to learn about the many careers available to them in chemistry, engineering, agriculture, and business through discussion and practical learning.

Pete Gucciardo and Terry Mo are advisors to the organization with Bob Smith as chairman.

Pete Masone shows group chopped tires. Bob Doiron, Explorer president, inspects the rubber as Art Nunes, center, looks on.

Bert Scullin reclaim production superintendent shows Explorers slabs of reclaim rubber made from discarded, waste tires. From left are Pete Licnikas Jr., Lee Prager, Greg Pelchuck, Art Nunes, Walter Pelchuck, Gabriel Arcuri Jr., Mark Allen, and Scullin.

Chemical Highest Taxpayer

The Borough of Naugatuck’s list of assessment valuations shows Uniroyal Chemical as the highest taxpayer in the community, being taxed at $13,500,000. This represents 12.5% of the Borough’s tax revenue.

The Footwear plant pays $8,600,000 or 8.0% of the taxes.

The total tax of the two Uniroyal plants is $22,100,000 or 20.5% the Borough receives in taxes from the two facilities.

CHEM-TEXTS

PUBLISHED BY THE INDUSTRIAL RELATIONS DEPARTMENT
UNIROYAL CHEMICAL, NAUGATUCK, CONN. 06770

EDITOR: William F. Lavelle.

UNIROYAL

UNIROYAL CHEMICAL
Naugatuck, Connecticut 06770

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