US Rubber Annual Report – 1963-72nd-annual-report-s033

Page 033

United States
General Offices: 1230 Avenue of the Americas, New York, N. Y. 10020 Research Center: Wayne, New Jersey

EXISTING PLANTS
ALABAMA: Opelika
CALIFORNIA: Los Angeles
Santa Ana
CONNECTICUT: Bethany
Naugatuck
Sandy Hook
Waterbury
GEORGIA: Conyers
Dalton
Hogansville
Thomson
ILLINOIS: Chicago
INDIANA: Indianapolis
Mishawaka
Warsaw
Washington
LOUISIANA: Baton Rouge
Geismar
Scotts Bluff
MARYLAND: Baltimore
MASSACHUSETTS: Chicopee Falls
Medford

MICHIGAN: Detroit
NEW JERSEY: Passaic
Wayne
NEW YORK: Beaver Falls
NORTH CAROLINA: Gastonia
Raeford
Waxhaw
OHIO: Painesville
PENNSYLVANIA: Philadelphia
Wykes-Barre
RHODE ISLAND: Providence
Woonsocket
SOUTH CAROLINA: Winnsboro
TENNESSEE: Shelbyville
TEXAS: Laredo
Port Neches
VIRGINIA: Scottsville
WISCONSIN: Eau Claire
Stoughton

MAJOR EXPANSIONS
PAINESVILLE, OHIO
Synthetic rubber chloride
GEISMAR, LA.
Acetylene & vinyl monomers
Agricultural chemicals
Rubber chemicals
Royalene synthetic rubber
Aniline and
tolylene diisocyanates
THOMSON, GA.
Footwear
OPELIKA, ALA.
Tires
SCOTT’S BLUFF, LA.
Kratolitic resins
WARSAW, IND.
Expanded Royalite plastic parts
WINNSBORO, S.C.
Nylon tire cord
Polypropylene fiber
Textile sales and development
headquarters
NAUGATUCK, CONN.
Management information and
data processing center
LAREDO, TEX.
Tire test track
WILKES-BARRE, PA.
Tread rubber
Aircraft tire recapping
CONYERS, GA.
Tread rubber
Aircraft tire recapping
GASTONIA, N.C.
Vyrene fiber plant

Come To The Fair!
ON OUR COVER is an artist’s sketch of the giant tire which
United States Rubber Company will operate at the New York
World’s Fair, opening in April. The tire is 80 feet high and
will have a capacity of 96 passengers in 24 barrel-shaped
gondolas. The gondolas will move around the circumference
of the tire, affording a high and clear view of the Fair grounds
for sightseers and camera enthusiasts.

Outside U.S.A.
EXISTING PLANTS
The Company owns or is affiliated or
associated with manufacturing units in
these locations abroad:
ARGENTINA INDIA
AUSTRALIA INDONESIA
BELGIUM ITALY
BRAZIL JAPAN
COLOMBIA MALAYSIA
ENGLAND MEXICO
FRANCE PUERTO RICO

SCOTLAND
SOUTH AFRICA
SPAIN
SWEDEN
TURKEY
VENEZUELA
WALES
WEST GERMANY

Canada
ALBERTA: Edmonton
ONTARIO: Elmira
Guelph
Kitchener
QUEBEC: Montreal
St. Jerome

MAJOR EXPANSIONS
ARGENTINA
Chemicals
Synthetics
Carbon black
Other hydrocarbon materials
TURKEY
Tires
ENGLAND
Synthetic latices
Plastics
Royalite plastics
Golf balls
CANADA
Chemicals
Reclaimed rubber
Tire cord

ITALY
Coated fabrics
Chemicals
SPAIN
Footwear
BELGIUM
Tires
JAPAN
Synthetic rubber and plastics
Tires
AUSTRALIA
Tires
Consumer & industrial products

CHEM-TEXTS – Page 2

Page 237

CHEM-TEXTS

Page 2


The thought of Christmas brings several things to mind. One is snow—and that speaks for itself; another is “that ole Christmas spirit” which unfortunately seems to come to many people only once a year; and another is safety.

We’ve all heard the expression before—have a safe Christmas. Well, here at the plant, I hope we all have a safe Christmas this year and next, and come to think of it, why not all the days in between. You all know that at Naugatuck we have just passed the milestone of working two million, that’s 2,000,000, manhours without a Lost Time Accident. We haven’t done that since 1961. That’s a tremendous and significant accomplishment and we should all be proud, and pleased, about it. After attaining this performance, I strangely found myself asking—”why has it taken us so long?” I ask myself, “why can’t we just keep on going?”

Jim Cronin [signature]

Wouldn’t that be a great Christmas present next year, working through all of 1976 without a Lost Time Accident. Strange as it may seem, this is one goal that is essentially under our full control. We can’t blame this on the Legislature in Hartford or the Congress in Washington—not even on the Governor or President. This is something that we, as employees of Uniroyal Chemical at Naugatuck, Conn., can claim full responsibility. It is, in a nut shell, strictly up to us.

Somehow, a happy Christmas helps to strengthen us. If we could minimize our exposure to accidents—at work, at home, on the road—we would, I’m sure, enjoy the spiritual and material joys of Christmastime even more. To attain this, we must not only be more aware of our own safety, but we must make others, particularly our family, more aware of their exposure to accidents. We have already seen how working together has reduced accidents and improved safety in the plant. We should instill this same positive attitude within our own family. Then we’ve really accomplished something.

With all this in mind, I would like to wish you and your families a very Merry, and Safe Christmas, and for next year, the return of reasonable prosperity.


Christmas in the Plant

[IMAGE: Photo of trees/spruces near a building]

In 1971, ninety five Colorado spruces were planted along the bank of the Naugatuck river; another 75 were planted in 1973. Besides improving the appearance of the plant, the trees add a touch of Christmas at this time of year. Naugatuck Chemical is probably the only industrial factory in the area with such a touch of green on its property. Over 100 hemlocks surround the scrap tire yard and 60 spreading yews were recently planted by the Main Entrance.


Diploma Awarded

[IMAGE: Photo of woman and man looking at documents]

Theresa Martin, an Order Clerk, in the D/S department plans to continue her education at the Mattatuck Community College in a Business related course. She is one of several Naugatuck Chemical people who have fulfilled the requirements for a high school equivalency diploma, which she is showing to Alex Nole.

The Industrial Relations department has a set of preparation books for the tests and may be borrowed at any time.


Survey Team Studies Noise

A survey was recently made of the noise factors in over 129 buildings throughout the plant by Thomas Ennis, Engineering, and James Loman of the Safety Dept. in compliance with the Occupational Safety and Health Act (OSHA).

The purpose of the study was to determine the range of noise problems that may exist in each section or floor of a building in the plant. Basing their measurements on engineering procedures, they recorded over 875 noise soundings which are kept on file in the Safety department.

The results have been given to the department heads of the buildings who in turn consult the plant Engineering department for recommendations to diminish or eliminate the noise level in compliance with OSHA.

In areas where the level is higher than desirable, people working in the area are urged to wear the proper protective equipment until the condition is remedied.


Accidents Cost Over $100,000

Accidents in 1975 cost over $100,000. During the year there were 3 Lost Time Injuries and 26 Serious Injuries for a total of 29. Although this is a major improvement over the hospital, surgical, and medical costs of $238,359 in 1974 and prior years when injuries cost over $200,000 annually, it still represents a severe drain on the plant’s financial condition.

The average direct cost of a Lost Time accident is $15,000. Overtime and other indirect costs increase it 5 times more, according to estimates of the National Safety Council and the Safety department.

Accidents Can Be Avoided

Eighty-five percent of the injuries in the plant are person-caused. Not that the accidents are deliberate, but they could have been avoided by a greater safety awareness. Many of them are caused by “taking chances” or “short cuts” or by not using the proper safety equipment or procedures.

Fingers were the most common injuries, accounting for half of the 29 accidents that occurred during the year. All of them required sutures.

But incomparable to the medical and hospital costs is the unnecessary suffering to the employee, his family, and the people in the department of which the employee is a member.


$1,116 Paid for Ideas

[IMAGE: Photo of three men, one receiving a check]

Russell Volz, center, Chemical Production, receives a $286.00 check from James Cronin, Factory Manager, for his Idea that saved $2750.00 a year in valves. At right is Frank Commendatore.


$9,449 Savings

Twenty people received $1116.00 for Ideas submitted during the year recommending different ways to save money in the operation of the plant.

The Ideas resulted in savings of $9449.00 at the Naugatuck location.

The highest award for the year $286.00 went to Russell Volz, Chemical Production, for reducing the number of valves used in the manufacture of J-Z-F. His idea resulted in a savings of $2750.

Another high award of $186.00 was made to Emil Rehel and Raymond Kubick, Chemical Maintenance, plus an additional $100. in small awards.

continued on page 3


Eric Johnson Named Chemical Superintendent

Eric Johnson has been named Superintendent of Chemical Production.

He joined the Naugatuck Chemical plant in 1961 upon graduation from Clarkson College with a B.Ch.E. degree. He held several Engineering positions until 1968 when he was appointed General Foreman of Synthetic Production. In 1971 he was named Chief Process Engineer for Chemical Production and in 1973 was assigned to the Naugatuck Treatment Co. a subsidiary of Uniroyal, Inc.


[ADVERTISEMENT]

UNIROYAL WINTER PATROL
WHITEWALL

TWO FIBERGLASS BELTS/TWO POLYESTER CORD PLIES
SELF-CLEANING TREAD FOR TRACTION

[IMAGE: Tire illustration]

ADVANCE TIRE SERVICE
510 Meriden Rd.
Waterbury—756-7205

POUST’S SERVICE STATION
144 Rubber Ave.
Naugatuck—729-0433

MEZZIO’S
792 New Haven Rd.
Naugatuck—729-5988

• Double fiberglass belts for hazard protection and mileage
• 78 Series design for traction

Uniroyal cites Continued from Page 1

UniRoyal Cites

Continued From Page 1

plant during the evening hours
set off the mass picketing and
violence in the borough.

The union attorney then asked Smith how many shoes were
normally produced in the plant
a day, to which Smith answered
120,000. Baker then asked if,
after the strike is settled,
couldn’t the company in two
days, by using all its facilities, produce the necessary
number of sample shoes, which
was said to be 45,000 pairs.
Smith said, “Emphatically No”,
adding this would not be practical.

Ronald Hadley, model sales
manager, was called to the stand
to testify to the need for the
sample shoes.

Judge Gaffney stated that he
recognizes the fact that if the
strike is prolonged everybody
will be hurt. The union members and families are already
hurt.

The Judge said that he wants
to stop violence and is not interested in who is going to suffer
the most, union or company.

Nelligan was again called to
the stand to be questioned by
the union attorney as to the oral
agreement that no one enter
the plant after 6 p.m.

Nelligan said that he didn’t
expect anyone would enter the
plant after the normal working
hours. Under questioning he
said that approximately 30 or
40 persons had been brought into the plant the evening before
the first violence when the union
said it would not permit shipment.

Nelligan said, however, no
work was started before 8 a.m.
the following day. He said that
he believed that there was
around-the-clock picketing in
the earlier days of the strike
before he had had an informal
conversation with Mengacci.
Then picketing was only conducted between the hours of 6
a.m. and 6 p.m.

Mengacci was returned to the
stand on the request of the union
attorney to testify on whether
Smith stated at the May 15th
meeting that he would “honor the
agreement.” Mengacci said that
Smith had not made such a statement.

Judge Gaffney asked again
yesterday if a written notice had
been given the union that
the company did not consider
the agreement no longer in effect. He was told, no, that it was
merely an oral announcement.

Approximately a dozen Local
45 members were in court as
spectators to the afternoon session yesterday. They thought
possibly a ruling on the injunction would be announced at the
close of the hearing and were
disappointed that it will be
another week before the decision is reached.

Judge Gaffney reminded the
company and assured the union
that no production would be allowed at the footwear plant until
an announcement of the decision
on the restraining injunction
was made.

He said that he was anxious
to receive the briefs as soon
as possible in order to expedite the matter. The decision
is expected sometime near the
end of next week.

However, Judge Gaffney said
that he would not be hurt to find
the strike was settled first


Handwritten notation in top right corner: 6-29-68